• Title/Summary/Keyword: fiber breakage

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Tree-dimensional FE Analysis of Acoustic Emission of Fiber Breakage using Explicit Time Integration Method (외연적 시간적분법을 이용한 복합재료 섬유 파단 시 음향방출의 3차원 유한요소 해석)

  • Paik, Seung-Hoon;Park, Si-Hyong;Kim, Seung-Jo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.172-175
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    • 2005
  • The numerical simulation is performed for the acoustic emission and the wave propagation due to fiber breakage in single fiber composite plates by the finite element transient analysis. The acoustic emission and the following wave motions from a fiber breakage under a static loading is simulated to investigate the applicability of the explicit finite element method and the equivalent volume force model as a simulation tool of wave propagation and a modeling technique of an acoustic emission. For such a simple case of the damage event under static loading, various parameters affecting the wave motion are investigated for reliable simulations of the impact damage event. The high velocity and the small wave length of the acoustic emission require a refined analysis with dense distribution of the finite element and a small time step. In order to fulfill the requirement for capturing the exact wave propagation and to cover the 3-D simulation, we utilize the parallel FE transient analysis code and the parallel computing technology.

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Acoustic Emission Measurement on the Composite Material (CFRP) (복합재료 시험편에서의 AE 발생 특성에 관한 연구)

  • 최만용
    • Journal of the Korean Society of Safety
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    • v.6 no.4
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    • pp.21-27
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    • 1991
  • Acoustic Emission was monitored during tensile test and loading-holding-unloa-ding cycle test for two types (notched and unnotched) of CFRP specimens. AE activities showed that the fiber breakage during tensile tests depended upon the specimen geometry. We obtained new AE parameter such as the ration (damage ratio= AE events during unloading test / AE events during loading test) and the felicity ratio from which we investigated dynamic fracture process of CFRP specimens. The damage ratio of AE events was shown to be a good indicator to distinguish the generated fracture mechanism, such as fiber breakage and delamination. Also, ultrasonic testing results after loading-holding-unloading cycle test were good agreement with AE test results to detect defects or fiber breakage.

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Effect of the Extrusion Ratios on Fiber Breakage and Orientation in Hot Extrusion Process in Metal Matrix Composites (금속복합재료의 열간압출공정에 있어서 압출비가 섬유의 파단 및 배향에 미치는 영향)

  • Kang, C.G.;Kang, S.S.;Kim, B.H.
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.7 s.94
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    • pp.1740-1750
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    • 1993
  • The aluminar short fiber reinforced composite materials for hot extrusion were fabricated by semi-solid stirring method, and extruded at extrusion temperature $400^{\circ}C$ with various extrusion ratio. The hot extrusion load of volume fraction 15% metal matrix composites and base alloy Al7075 has been compared. The fiber length distribution, fiber breakage and fiber orientation are investiged to know the fiber behaviour in before and after hot extrusion. The tensile strength of the hot extruded billet are experimentally determined for different of extrusion ratios, and compared with theorically calculated strength.

Structural Design of a Draw Tower for the Improved Stability and the Suppressed Wire Breakage (단선억제 및 가공정도 향상을 위한 Draw Tower의 구조 안정화 설계)

  • Nam, Kyu Dong;Ro, Seung Hoon;Yoon, Hyun Jin;Kim, Young Jo;Kil, Sa Geun;Lee, Dae Woong
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.2
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    • pp.23-28
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    • 2019
  • Wire breakage in drawing, which is the most critical process in glass fiber manufacturing, is caused by numerous factors such as height, drawing speed, and air flow. The vibrations of the draw tower, however, is the most dominant factor to create the wire breakage. In this study, the structure of a draw tower has been analyzed through experiments and computer simulations to figure out the main reasons of the vibrations. And the design alterations were applied to the machine to identify the effects of those alterations. The result shows that design alterations of the draw tower structure can suppress the 87% of the vibrations, and further can prevent the wire breakage.

Optimization Techniques of Die Disign on Hot Extrusion Process of Metal Matrix Composites (금속복합재료의 열간압출에 관한 금형설계의 최적화기법(I))

  • 강충길;김남환;김병민
    • Transactions of Materials Processing
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    • v.6 no.4
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    • pp.346-356
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    • 1997
  • The fiber orientation distribution and interface bonding in hot extrusion process have an effect on the maechanical properties of metal matrix composites(MMC's). Aluminium alloy matrix composites reinforced with alumina short fibers are fabricated by compocasting method. MMC's billets are extruded at high temperature through conical and curved shaped dies with various extrusion ratios and temperature. This present study was directed to describe the systematic correlation between extrusion die shape and subsequent results such as fiber breakage, fiber orientation and tensile strength to hot extruded MMC's billet. Extrusion load, tensile strength and hardness for variation of extrusion ratios and temperature are investigated to examine mechanical properties of extruded MMC's SEM fractographs of tensile specimens are observed to analyze the fracture mechanism.

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The Characteristics of Acoustic Emission Signal under Composite Destruction on GFRP Gas Cylinder (유리섬유강화 복합재료 가스실린더의 복합재료 파괴시 발생하는 음향방출 특성)

  • Jee, Hyun-Sup;Lee, Jong-O;Ju, No-Hoe;So, Cheal Ho;Lee, Jong-Kyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.5
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    • pp.430-435
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    • 2013
  • This study is investigation of the characteristics for acoustic emission signal generated by destruction on glass fiber bundles and specimen that was machined composite materials surrounding the outside of GFRP cylinder. The Amplitude of acoustic emission signal gets bigger as the cutting angle of knife increases. Accordingly, the number of hits in destruction of composite materials specimen have more in longitudinal direction (longitudinal direction to the glass fiber) than in hoop direction (horizontal direction to the glass fiber) while the amplitude of signals were bigger in hoop direction than longitudinal direction. It was found out that the amplitude of the glass fiber breakage is more than 40 dB and that the amplitude of signal for matrix crack was less than 40 dB because matrix crack signal was not observed when threshold value is 40 dB and matrix crack signal suddenly appered when threshold value is 32 dB. The slope of the amplitude is related to the acoustic emission source and the slope of the amplitude of the horizontal and vertical directions are 0.16 and 0.08. In particular, The slope of the amplitude of longitudinal direction breakage appear similar to the glass fiber breakage and therefore Acoustic emission source of longitudinal direction breakage is estimated the glass fiber breakage.

Damage Analysis of Singly Oriented Ply Fiber Metal Laminate under Concentrated Loading Conditions by Using Acoustic Emission (음향 방출법을 이용한 집중하중을 받는 일방향 섬유 금속 적층판의 손상 해석)

  • 남현욱;김용환;한경섭
    • Composites Research
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    • v.14 no.5
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    • pp.46-53
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    • 2001
  • In this research, damage behavior of singly oriented ply (SOP) fiber metal laminate (FML) subjected to concentrated load was studied. The static indentation tests were conducted to study fiber orientation effect on damage behavior of FML. During the static indentation tests, acoustic emission technique (AE) was adopted to study damage characteristics of FML. AE signals were obtained by using AE sensor with 150kHz resonance frequency and the signals were compared with indentation curves of FML. The damage process of SOP FML was divided by three parts, i.e., crack initiation, crack propagation, and penetration. The AE characteristics during crack initiation show that the micro crack is initiated at lower ply of the plate, then propagate along the thickness of the plate with creating tiber debonding. The crack grow along the fiber direction with occurring 60∼80dB AE signal. During the penetration, the fiber breakage was observed. As fiber orientation increases, talc fiber breakage occurs more frequently. The AE signal behaviors support these results. Cumulative AE counts could well predict crack initiation and crack propagation and AE amplitude were useful for the prediction of damage failure mode.

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Damage Detection of Fiber-Metal Laminates Using Optical Fiber Sensors (광섬유 센서를 이용한 섬유-금속 적층판의 손상 감지)

  • 양유창;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.161-164
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    • 2002
  • Optical fiber vibrations sensors (OFVSs) and extrinsic Fabry-Perot interferometer (EFPI) were used in damage monitoring of fiber-metal laminates(FML). The optical fiber vibration sensor and EFPI were applied in order to detect and evaluate the strain, damage and failure of FML. Damages in composites, such as matrix cracks, delamination and fiber breakage may occur as a result of excessive load, fatigue and low-velocity impacts. Tensile test was performed with the measurement of optical signal and acoustic emission (AE). The signals of the optical fiber vibration sensor due to damages were quantitatively evaluated by wavelet transform. EFPI was less sensible to the damage signals compared with the optical fiber vibration sensor. It was found that damage information of comparable in quality to acoustic emission data could be obtained from the optical fiber vibration sensor signals.

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A Study on the Fracture Behavior of Laminated Carbon/Epoxy Composite by Acoustic Emission (음향방출법을 이용한 적층복합재료의 파괴거동 연구)

  • Oh, Jin-Soo;Woo, Chang-Ki;Rhee, Zhang-Kyu
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.326-333
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    • 2010
  • In this study, DAQ and TRA modules were applied to the CFRP single specimen testing method using AE. A method for crack identification in CFRP specimens based on k-mean clustering and wavelet transform analysis are presented. Mode I on DCB under vertical loading and mode II on 3-points ENF testing under share loading have been carried out, thereafter k-mean method for clustering AE data and wavelet transition method per amplitude have been applied to investigate characteristics of interfacial fracture in CFRP composite. It was found that the fracture mechanism of Carbon/Epoxy Composite to estimate of different type of fractures such as matrix(epoxy resin) cracking, delamination and fiber breakage same as AE amplitude distribution using a AE frequency analysis. In conclusion, the presented results provide a foundation for using wavelet analysis as efficient crack detection tool. The advantage of using wavelet analysis is that local features in a displacement response signal can be identified with a desired resolution, provided that the response signal to be analyzed picks up the perturbations caused by the presence of the crack.

Characteristics of Elastics Waves of Fiber-Reinforced Plastic with Localized Heat Damage (국부 열손상을 받은 복합재료의 탄성파특성)

  • 남기우;김영운
    • Journal of Ocean Engineering and Technology
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    • v.16 no.4
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    • pp.48-53
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    • 2002
  • Fiber-reinforced composites are extensively used in electronic, ship and aerospace applications due to their high strength and high toughess. In these applications, they are often subjected to localized heat damage due to various sources. In order to ensure their reliability, it is important to predict their residual properties using nondestructive evaluation thchniques. Fabric fiber composite specimens were manufactured with six layers of the glass-fiber prepreg and the carbon-fiber prepreg, respectively. The specimens were subjected to a localized heat damage using a heated copper tip with a diameter of 10mm at 35$0^{\circ}C$(CFRP) and 30$0^{\circ}C$(GFRP), respectively. The specimens were then subjected to tension tests while acoustic emission (AE) activities of specimens were collected. The AE activity of all specimens showed three types of distinct frequency regions. Those are matrix cracking, failure of the fiber/matrix interface and fiber breakage.