• Journal of the Korean Applied Science and Technology
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• v.35 no.3
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• pp.683-694
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• 2018

The ginseng extract was dried and added forming agents using lactose, glucose and arabic gum to enhance convenience and consumer acceptability. As the addition of lactose increased, the absorption of ginseng granule decreased and the solubility tended to increase as the amount of glucose added decreased. The amount of solubilized saponin from the ginseng granules was affected more by the addition amount of ginseng concentrate than by the kind and amount of the forming agents added. Absorption and solubility tended to increase with increasing amount of arabic gum, and there was no significant difference in color change(p<0.05). The optimal mixing ratio of ginseng granules according to addition of forming agents was 10% of ginseng concentrate, 80% of lactose, 5% of glucose and 5% of arabic gum.

• Transactions of Materials Processing
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• v.26 no.2
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• pp.101-107
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• 2017

Aluminum alloys are widely used in automotive industry because of their high strength-to-density ratio and excellent corrosion resistance. However, conventional cold stamping of aluminum alloys leads to low formability and excessive spring-back. To overcome these problems, Hot Forming Quenching (HFQ) is applied to manufacture automotive part using aluminum alloy. The purpose of this study is to investigate effect of forming temperature on spring-back in HFQ of T6 heat treated AA6061 sheet. In this study, hat shape forming test was adopted to evaluate spring-back characteristics according to various forming temperatures. In additions, the test was also performed with warm forming conditions in comparison with dimensional accuracy of HFQed part. The experimental results showed that dimensional accuracy of HFQed part was superior to warm formed part and amount of spring-back was decreased as forming temperature rise.

• Transactions of Materials Processing
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• v.21 no.5
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• pp.305-311
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• 2012

One of the main methods of building LNG tankers uses the Moss spherical tank design since it can be precisely analyzed with respect to reliability and safety of construction by stress analysis. Aluminum alloy 5083 is generally used in the Moss spherical tank design for the wall in constructing the LNG tanker. This aluminum alloy does not have low temperature brittleness, but has good corrosion resistance, good weldability, and excellent material properties for the application. The Moss spherical tank is constructed with several sections of A5083 thick plate with curved surfaces, which are welded together. It is essential to predict the amount of springback for the deformed thick plates in design to insure a reliable construction because the structure needs to be assembled into a perfect sphere. Unless the initial construction meets the design, there are additional processing costs for reworking to meet the specifications as well as a cost penalty paid to a consumer. In this paper, FE analyses were conducted to predict the amount of springback for various forming conditions and forming processes. The various forming processes were evaluated with respect to reducing springback and compared with the conventional forming process used for curved surfaces of thick Al plate.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.21 no.12
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• pp.2055-2067
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• 1997

Values of process parameters in sheet metal forming can be estimated by various one-step inverse methods. One-step inverse methods based on deformation theory, however, cause some amount of error. The amount of error is generally increased as the deformation path becomes more complex. As a remedy, a new three dimensional multi-step inverse method is introduced for optimum design of blank shapes and strain distributions from desired final shapes. The approach extends a one-step inverse method to a multi-step inverse method in order to reduce the amount of error. The algorithm developed is applied to square cup drawing to confirm its validity by demonstrating reasonably accurate numerical results. Rapid calculation with this algorithm enables easy determination of an initial blank of sheet metal forming.

• Journal of the Korean Society for Precision Engineering
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• v.30 no.10
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• pp.1111-1117
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• 2013

In this paper, the shape accuracy of the stamped hat-type product is quantified and analyzed with ultra high strength steel (UHSS) sheets. The shape of the hat-type product is designed in order to simplify the geometry of the side sill and the stamping methodology is proposed in order to verify the effect of the stamping procedure on the springback amount. Experiments and finite element analyses are conducted with four kinds of the forming sequences. The springback amounts are measured and compared according to the forming procedure with the embossing shape. Experimental result in company with analysis one illustrate that the springback amount is reduced with embossing in the padding operation. They also fully demonstrates the proposed forming procedure and the analysis method can be effectively applied to the process design for producing parts with ultra high strength steel.

• Economic and Environmental Geology
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• v.15 no.2
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• pp.89-102
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• 1982

Several mines in Jeonnam produce the ores of having high SK number of refractoriness. Among those for 5 mines, this paper deals with the relationahip between SK number and mineral composition of the ore, and with the genesis of the deposits. 1. Byok-Song and Chon-Un Mine: Mineral compositions of the ores are chiastolite, chloritoid(monoclinic), kaolinite, sericite, diaspore, corundum, and quartz. The ores having SK number of 36 or 37, consist chiefly of chiastolite and diaspore and a little amount of kaolinite, sericite, corundum, chloritoid, and quartz. The ores having SK number of 33 or 34 consist of chloritoid, sericite, kaolinite, chiastolite, and diaspore. With increasing the amount of chloritoid and sericite, and decreasing the amount of diaspore and chiastolite, the SK number of the ores decreases. The deposit, originally high alumina-bearing shale of Chon-Un San formation, seems to be formed by contact metamorphism(forming of chiastolite), regional metamorphism(forming of monoclinic chloritoid), and hydrothermal replacement(forming of large crystal of diaspore veinlets). 2. Song-Sauk Mine: Mineral compositions of the ores are chiefly pyrophyllite and quartz and a little amount of kaolinite, dickite, diaspore, and pyrite. Many spherical inclusions containing in pyrophyllite deposits, consist chiefly of diaspore and kaolinite, The inclusions have the high SK number of 38. Amount of spherical inclusions is about 5 % to the whole pyrophyllite ores. The SK number of other pyrophyllite ore is less than 32. Quartz and pyrite are chief minerals lowering the SK number of the ore. The deposits have been formed by hydrothermal processes by replacing the siliceous tuff of Mesozoic age. Spherical inclusions consisting of diaspore and kaolinite, show the selective replacement of hydrothermal solutions to the materials of feldspar in tuff. 3. Seung-San Mine: Mineral compositions of the ores are chiefly kaolinite, dickite, diaspore, and quartz. But some part of the mine consists of alunite deposits. The ores having SK number of 35 or higher consist chiefly of kaolinite and diaspore and a little amount of quartz. With increasing the amount of quartz and decresing the amount of diaspore, the SK number of the ore decreases. The deposits have been formed by hydrothermal processes by replacing the siliceous tuff and quartz porphyry. 4. Wan-Do Mine: Mineral compositions of the ores are chiefly pyrophyllite and quartz. But some ore contains a little amount of diaspore, kaolinite, pyrite, and chloritoid. The ores having high SK number of 36 consist chiefly of diaspore and pyrophyllite. Pyrophyllite ore has a SK number of 32 or lower. Amount of quartz and pyrite decreases the SK number of ores in this mine. Rhyolite was replaced by the action of hydrothermal solutions forming the pyrophyllite deposits.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.10 no.5
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• pp.72-78
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• 2011

Currently, for the damper case, the material produced by cast/forge welding is mechanically processed and then the final product is mass-produced. By cutting the cast/forge welded material, the issues of excessive cutting time, multiple process production, and a large amount of chips (40% loss from the original material) arise, causing increased production cost and reduced profitability. Thus, in this study, the incremental forming technology which generates no chips was applied in production. Analysis was excuted for 1st and 2nd works by change of tool diameter and working tool. For this, 3D molding and analysis were executed, which was applied to the processing the result, successful processing could be achieved through a few trials of molding processing according to tool forming and rotation counts.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.10a
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• pp.229-232
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• 2003

In the roll forming process, a sheet or strip of metal is continuously and progressively formed into a desired cross-sectional profile by feeding it through a series of forming roll. Accordingly, it is important to maintain the material properties of the initial sheet and deform uniformly during the roll forming. The roll forming process was estimated in consideration of some factors such as material properties, strip thickness, roll diameter, roll velocity, and the deformation of the material that influence the forming length. The hydroforming technology has been recognized as a new technique in manufacturing industry, especially in automotive industry. The formed pipe in used in hydroforming process is manufactured by the roll forming. The formability during hydroforming is very sensitive to the state of pipes which are made by roll forming. Particularly the amount of hardening during roll forming affects the formability. Therefore, it is necessary to design the optimum roll flower to reduce the local hardening. In this paper, optimum roll flower which has uniform strain distribution through sheet width was obtained by comparing strain distribution in various roll flower. Finite element analysis(FEA) is performed to estimate the strain distribution related to hardening by roll forming. A numerical analysis is carried out by SHAPE-RF.

• Korean Journal of Computational Design and Engineering
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• v.14 no.2
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• pp.129-136
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• 2009

Generally, curved surfaces of ship hull are deformed by flame bending (line heating), multi-press forming, and die-less forming method. The forming methods generate the required in-plane/bending strain or displacement on the flat plate to make the curved surface. Multi-press forming imposes the forced displacements on the flat plate by controlling the position of each pressing points based upon the shape difference between the unfolded flat plate and the curved object shape. The flat plate has been obtained from the unfolding system that is independent of the ship CAD. Apparently, the curved surface and the unfolded-flat surface are expressed by different coordinate systems. Therefore, one of the issues is to find a registration of the unfolded surface and the curved shape for the purpose of minimum amount of forming works by comparing the two surfaces. This paper presents an efficient algorithm to get an optimized registration of two different surfaces in the multi-press forming of ship hull plate forming. The algorithm is based upon the ICP (Iterative Closest Point) algorithm. The algorithm consists of two iterative procedures including a transformation matrix and the closest points to minimize the distance between the unfolded surface and curved surfaces. Thereby the algorithm allows the minimized forming works in ship-hull forming.

• Journal of the Korean Applied Science and Technology
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• v.28 no.4
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• pp.464-471
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• 2011

Sesame oil is a simple pressed oil as unrefined oil. During manufacturing process of roasting-expression, benzo(a)pyrene[B(a)P] formed as a strong carcinogenic substance is cause a social problem. In manufacturing process of sesame oil, it had following the forming pathway of benzo(a)pyrene[B(a)P] as well as minimizing plan of B(a)P formation. Suitable roasting condition by roaster was during 15~20min at $220^{\circ}C$, B(a)P content in sesame oil was $1.35{\sim}1.57{\mu}g/kg$. Between roasting temperature and/or roastingtime and forming amount of B(a)P was showed a linear correlation. As a point of view the turbidity and yield of final product, roasting process of the more regular level was required.