• 제목/요약/키워드: grinding fluid

검색결과 59건 처리시간 0.023초

고능률 연삭을 위한 연삭유제 공급의 최적화 (Optimal Supply of Grinding Fluid for Creepfeed Grinding)

  • 박재현;홍순익;하만경;송지복
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.90-94
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    • 1996
  • Thermal problems of creep-feed grinding are more serious than regular grinding. So grinding fluid supply in creep-feed grinding is very important. Grinding fluid supply quantity is not linear with effectiveness because grinding wheel is porosity material and the grinding area is solid contact area. In this paper, by using AE signal, optimal quantity of fluid supply was determined. And surface characteristics of wet creep-feed grinding were analized.

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단속연삭의 유제공급 특성 (Characteristics of Fluid Supply in Discontinuous Wheel Grinding)

  • 곽용길;홍순익;송지복;구양
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.857-861
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    • 1997
  • In discontinuous wheel grinding, temperature is different form conventional grinding. The characteristics of discontinuous grinding with respect to various slotted wheel were compared with those of general grinding. Thermal conditions vary with intermittent ratio, direction of fluid supply for discontinous wheel. According to three direction of grinding fluid supply and intermittent ratio,temperature and surface roughness were analyzed.

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Minimization of Hydrodynamic Pressure Effect on the Ultraprecision Mirror Grinding

  • Lee, Sun-Kyu;Miyamoto, Yuji;Kuriyahawa, Tsunemoto;Syoji, Katsuo
    • International Journal of Precision Engineering and Manufacturing
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    • 제6권1호
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    • pp.59-64
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    • 2005
  • This paper describes an investigation about the fluid delivering method that minimizes the generation of hydrodynamic pressure and improves the grinding accuracy. Traditionally, grinding fluid is delivered for the purpose of cooling, chip flushing and lubrication. Hence, a number of conventional investigations are focused on the delivering method to maximize fluid flux into the contact arc between the grinding wheel and the work piece. It is already known that hydrodynamic pressure generates due to this fluid flux, and that it affects the overall grinding resistance and machining accuracy. Especially in the ultra-precision mirror grinding process that requires extremely small amount of cut per pass, its influence on the machining accuracy becomes more significant. Therefore, in this paper, a new delivering method of grinding fluid is proposed with focus on minimizing the hydrodynamic pressure effect. Experimental data indicates that the proposed method is effective not only to minimize the hydrodynamic pressure but also to improve the machining accuracy.

가공유제의 환경피해와 대책 (A Counterplan and Environmental damage of Cutting fluids)

  • 김남경;김해지;정종달
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 춘계학술대회 논문집
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    • pp.223-238
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    • 2002
  • This paper presented on an environment estimation of cutting fluid which is a mouse model of acute bacterial rhinosinusitis using cutting fluid in grinding and cutting. Above results will be remarked the necessity of friendly environmental cutting skill when it had used in workshop. The results of a mouse experimental using cutting fluid showed that it are occurred to the respiratory organs sickness. Also cutting fluid are occurred to hurtfulness a person when it used to grinding and cutting in workshop. Also, the results of grinding experiments in avitation materials showed that surface roughness are superior to more emulsion type oil than vegetable type oil according to increase of the depth of cut. Grinding force are similar to both emulsion type oil and vegetable type oil.

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냉각 공기장치에 의한 환경 친화 연삭 연구 (A Study on Environment- Friendly Grinding by Using Cold Air)

  • 김남경;이동호;성낙창;송지복
    • 한국정밀공학회지
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    • 제15권9호
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    • pp.145-151
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    • 1998
  • In this study, the experimental and analytic investigation with cold air system has been performed for improving the working environment of the conventional grinding fluid. Very simple cold air system was developed which could replace by the conventional grinding fluid system. The identification of heat of grinding Bone is very important for precision grinding. The experimental data was analysed to investigate the heat which was transferred to the workpiece. It was found that 45∼55% of the total energy for dry grinding, 22∼28% for wet grinding, and 32∼35% for cold air system are conducted to the workpiece in grinding with cubic boron nitride wheel. Cubic boron nitride wheel could reduce the residual stress and thermal demage comparing with aluminium oxide wheel, because cubic boron nitride wheel has very high extreme thermal conductivity.

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Grinding robot system for car brazing bead

  • Kang, Hyo-Sik;Lee, Woo-Ho;Park, Jong-Oh;Lee, Gwang-Se;Shin, Hyoun-Oh
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국제학술편); Seoul National University, Seoul; 20-22 Oct. 1993
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    • pp.160-163
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    • 1993
  • In this paper, design of an automatic grinding robot system for car brazing bead is introduced. Car roof and side panels are joined using brazing, and then the brazing bead is processed so that the bead is invisible after painting. Up to now the grinding process is accomplished manually. The difficulties in automation of the grinding process are induced by variation of position and shape of the bead and non-uniformity of the grinding area due to surface deformation. For each car, the grinding area including the brazing bead is sensed and then modeled using a 2-D optical sensor system. Using these model data, the position and the direction of discrete points on the car, body surface are obtained to produce grinding path for a 6 degrees of freedom grinding robot. During the process, it is necessary to sense the reaction forces continuously to prepare for the unexpected circumstances. In addition, to meet the line cycle time it is necessary to reduce the required time in sensing, signal processing, modeling, path planning and data transfer by utilizing real-time communication of the information. The key technique in the communication and integration of the complex information is obtaining in-field reliability. This automatic grinding robot system may be regarded as a jump in the intelligent robot processing technique.

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Al 7075 합금의 연삭잔류 응력에 관한 연구( I ) (A Study on the Grinding Residual Stress of Al 7075 Alloys( I ))

  • Park, Dae-Bong;Kim, Nam-Kyung
    • 한국안전학회지
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    • 제8권4호
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    • pp.194-200
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    • 1993
  • Al합금 7075에 대해서 공작물 이송속도, 연삭깊이 및 유제 공급방법이 잔류응력에 미치는 영향을 실험적으로 행하였다. 가공 변질층에 형성된 잔류응력을 측정하기 위해 X선 회절법을 사용하였다. 개발된 노즐 공급방법 (Guide noazle)은 인장 잔류응력 및 연삭저항, 표면조도 부분에서 기존 노즐보다 좋은 효과를 가져 왔다. 연삭깊이 및 공작물 이송속도를 감속시키고 아울러 스파크 아웃을 행하면 잔류응력 및 표면 조도를 감소시킬 수 있다.

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환경 친화적 기계가공 기술에 관한 연구 연삭공정에서의 절삭유 미립화와 환경영향(I) (A Study on the Environmentally Conscious Machining Technology Cutting Fluid Atomization and Environmental Impact in Grinding Operation (I))

  • 황준;정의식
    • 한국정밀공학회지
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    • 제22권6호
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    • pp.61-69
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    • 2005
  • This paper presents the experimental results to analyze the atomization characteristics and environmental impact of cutting fluid in grinding process. Grinding is a major machining process to improve surface quality with different machining mechanism which is compared with turning or milling process. The environmental impact due to aerosol generation via grinding process is a major concern associated with environmental consciousness. Experimental results show that the generated fine aerosol which particle size less than 10 micron appears near working zone under given operational conditions. The aerosol concentration is much higher enough to affect human health risk with its generated aerosol quantities. This study can be provided a basic knowledge fur further research of environmental consciousness machining development.

자성유체 연마법을 이용한 세라믹볼 베어링 가공장치의 개발 (Development of machining apparatus for ceramic ball bearing)

  • 엄호성;노병옥;이수완;장태석
    • 대한기계학회논문집A
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    • 제22권3호
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    • pp.545-553
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    • 1998
  • Recently a new process known as the magnetic fluid grinding has been developed, which can remove material from the surface of ceramic balls by fifty to one hundred times more rapidly than the conventional lapping process. In this study, the ceramic balls with various compositions are made and ground by using the magnetic fluid grinding technique with various machining parameters. In order to make well-round shaped balls by using the magnetic fluid grinding technique, the fundamental research to find out the machining factors has been carried out. Developing an equipment with higher efficiency and reliability in the machining could certainly lead to the higher productivity with excellent quality of ceramic balls.