• Title/Summary/Keyword: high-static-low-dynamic stiffness

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A Study on the Dynamic Characteristics of the Composite Boring Bar (복합재료 보링바의 동적 특성에 관한 연구)

  • 황희윤;김진국;이대길
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.206-210
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    • 2003
  • Machining of deep holes with conventional boring bars frequently induce chatter vibration because of their low dynamic stiffness which is defined as the product of static stiffness and damping of conventional boring bar materials. In addition, the specific stiffness ($E/{\rho}g$) of boring bars is more important than the static stiffness to increase the fundamental natural frequency of boring bars in high speed machining. Therefore, boring bar materials should have high static stiffness and high damping as well as high specific stiffness. The best way to meet requirements is to employ fiber reinforced composite materials for high speed boring bars because composite materials have high static stiffness, high damping and high specific stiffness compared to conventional boring bar materials. In this study, the dynamic characteristics of carbon fiber epoxy composite boring bars were investigated. From the metal cutting test, it was found that the chatter was not initiated up to the ratio of length to diameter of 10.7 at the rotating speed of 2,500 rpm.

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Design Parameter Study on the Isolation Performance of the HSLDS Magnetic Vibration Isolator (HSLDS 마그네틱 진동절연체의 절연성능에 대한 설계 파라미터 분석)

  • Shin, Ki-Hong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.10a
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    • pp.473-477
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    • 2009
  • In general, the softer the stiffness of a linear vibration isolator the better the performance of isolation can be achieved. However, the stiffness of the isolator cannot be made too soft because it needs a sufficient stiffness to hold the load. This is the most critical limitation of a linear vibration isolator. Recently, a HSLDS (High-Static-Low-Dynamic-Stiffness) magnetic vibration isolator was proposed to overcome this fundamental limitation. The suggested isolator utilizes two pairs of attracting magnets that that introduces negative stiffness. Previously, this new type of vibration isolator was merely introduced and showed a possibility of practical use. In this paper, detailed dynamics of the HSLDS magnetic isolator are studied using computer simulations. Then, the isolation performance is examined for various design parameters to aid the practical use.

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Design Parameter Study on the Isolation Performance of the HSLDS Magnetic Vibration Isolator (HSLDS 마그네틱 진동절연체의 절연성능에 대한 설계 파라미터 분석)

  • Shin, Ki-Hong
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.1
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    • pp.92-97
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    • 2010
  • In general, the softer the stiffness of a linear vibration isolator the better the performance of isolation can be achieved. However, the stiffness of the isolator cannot be made too soft because it needs a sufficient stiffness to hold the load. This is the most critical limitation of a linear vibration isolator. Recently, a HSLDS(high-static-low-dynamic-stiffness) magnetic vibration isolator was proposed to overcome this fundamental limitation. The suggested isolator utilizes two pairs of attracting magnets that introduces negative stiffness. Previously, this new type of vibration isolator was merely introduced and showed a possibility of practical use. In this paper, detailed dynamics of the HSLDS magnetic isolator are studied using computer simulations. Then, the isolation performance is examined for various design parameters to aid the practical use.

경면 연삭기 베드를 위한 레진 콘크리트에 관한 연구

  • 김현석;김기수;이대길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.108-113
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    • 1993
  • The material for the machine tool structure should have high static stiffiness and damping in its property to improve both the static and dynamic performances. The static stiffness of a machine tool can be inceased by using either higher modulus material in the structure of a machine tool. However, the machine tool structrue with high stiffness but low damping is vulnerable to vibration at the resonance frequencies of the structure . For the high precision and highsped machine tool structure, therefore, the high damping capacity is most important in order to suppress vibration. The damping of a machine tool can not be increased by increasing the static stiffness. The best way to increase the damping capacity of the machine tool structure is to use a composite material which is composed of on material with high stiffness with low damping and another material with low stiffness with high damping. Therefore, in this paper, the bed of the ultra high precision grinding machine for mirror surface machining of brittle materials such as ceramics and composite materials was designed and manufactured with the epoxy concrete material. The epoxy concrete material was prepared by mixing epoxy resin with different size sands and gravels. The modulus, compressive strength, coefficient of thermal expansion, specific heat, and damping factor were measured by varying the compaction ratio, sizes and contents of the ingredients to assess the effect of the processing parameters on the mechanical properties of the material. Based of the measured properties, the prototype epoxy resin concrete bed for the mirror surface CNC grinding machine was designed and manufactured.

A passive vibration isolator with bio-inspired structure and inerter nonlinear effects

  • Jing Bian;Xu-hong Zhou;Ke Ke;Michael CH Yam;Yu-hang Wang;Yue Qiu
    • Structural Engineering and Mechanics
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    • v.88 no.3
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    • pp.221-238
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    • 2023
  • This paper developed and examined a novel passive vibration isolator (i.e., "X-inerter") motivated by combining a bio-inspired structure and a rack-pinion inerter. The bio-inspired structure provided nonlinear stiffness and damping owing to its geometric nonlinearity. In addition, the behavior was further enhanced by a gear inerter that produced a special nonlinear inertia effect; thus, an X-inerter was developed. As a result, the X-inerter can achieve both high-static-low-dynamic stiffness (HSLDS) and quasi-zero stiffness (QZS), obtaining ultra-low frequency isolation. Furthermore, the installed inerter can produce a coupled nonlinear inertia and damping effect, leading to an anti-resonance frequency near the resonance, wide isolation region, and low resonance peak. Both static and dynamic analyses of the proposed isolator were conducted and the structural parameters' influence was comprehensively investigated. The X-inerter was proven to be comparatively more stable in the ultra-low frequency than the benchmarking QZS isolator due to the nonlinear damping and inertia properties. Moreover, the inertia effect could suppress the bio-inspired structure's super- and sub-harmonic resonance. Therefore, the X-inerter isolator generally possesses desirable nonlinear stiffness, nonlinear damping, and unique nonlinear inertia, designed to achieve the ultra-low natural frequency, the anti-resonance property, and a wide isolation region with a low resonance peak.

Experimental Evaluation of the Performance of the HSLDS Magnetic Vibration Isolator with Consideration of the Design Parameter (설계 파라미터를 고려한 HSLDS 마그네틱 진동절연체의 실험적 성능평가)

  • Shin, Ki-Hong
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.4
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    • pp.352-356
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    • 2011
  • The isolation performance of a linear vibration isolator is limited to the ratio of stiffness to mass it supports. The stiffness of the isolator must be large enough to hold the weight. This results in the deterioration of the isolation performance. Recently, to overcome this fundamental limitation, the HSLDS(high-static-low-dynamic-stiffness) magnetic vibration isolator was introduced and its isolation characteristic was investigated theoretically. In this paper, the isolation performance of the HSLDS magnetic isolator is examined experimentally. Considerable amount of experiments are performed by carefully considering nonlinear characteristics. The experimental results verify the practical usability promisingly and agree with the theoretical studies, i.e. its performance is largely dependent on the key design parameter.

Analysis of the Dynamic Characteristics of a HDD Spindle System Supported by Asymmetrically Grooved Journal Bearings (비대칭 그루브 저널 베어링으로 지지되는 하드디스크 스핀들 시스템의 동특성 해석)

  • 이상훈;김학운;장건희;김철순
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.748-752
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    • 2004
  • Fluid dynamic bearings (FDBs) have been replacing ball bearings of the HDD spindle motor very rapidly. But there are several demerits of HDB, such as high friction torque, variable viscosity of the fluid lubricant depending on operating temperature, low stiffness, and etc. Eccentricity is one of the major parameters which affects the static and dynamic characteristics. As the static eccentricity is larger, the stiffness and the damping coefficients become bigger. But friction torque is relatively unaffected by the static eccentricity. This research proposes a new type of journal bearing with asymmetric journal grooves which results in better dynamic characteristics. The static and dynamic characteristics of the new journal bearing are investigated by solving the Reynolds' equation with FEM, and the transient analysis is performed to predict the dynamic behavior of rotor by solving the equations of motion of a HDD spindle system with Runge-Kutta method. The result shows that the proposed Journal bearings have much bigger stiffness and damping coefficients compared with the conventional symmetric ones. And consequently, it has smaller whirl radius and tilting angle.

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A Study on Impact Sound Insulation Properties of EPDM Micro Cellular Pad (에틸렌-프로필렌-디엔 삼원 공중합 (EPDM) 발포체의 충격음 저감 특성에 관한 연구)

  • Lee, Kyung-Won;Lee, Jung-Hee;Sohn, Ho-Soung
    • Elastomers and Composites
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    • v.35 no.2
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    • pp.138-148
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    • 2000
  • In order to investigate the possibility of EPDM micro cellular pad (MCP) as an impact sound insulation product, we studied static/dynamic properties and vibration transfer characteristics of EPDM MCP depending on shape, thickness, degrees of foaming by using material test system (MTS) and lab scale mock-up test apparatus. Static/dynamic rigidity is increased when shape is simple. thickness and degrees of foaming low. We could see that dynamic stiffness is proportional to the transmissibility of EPDM MCP. When dynamic stiffness is increased, characteristic peak at transmissibility curve moves high frequency range or snows increase of maximum value of transmissibility. For lab scale mock-up test and finite element method, EPDM MCP shows low vibration velocity and superior mode shape to just concrete plus slab structure. We could confirm that possibility of EPDM MCP as a impact sound insulation product is high.

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The chatter vibration in metal cutting using the low stiffness tool (저강성 공구를 이용한 절삭에서의 채터 진동)

  • 김정석;이병호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.3
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    • pp.424-432
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    • 1989
  • A mathematical model is developed for determination of the dynamic cutting force from static cutting data. The dynamic cutting force is analytically expressed by the static cutting coefficient and the dynamic cutting coefficient which can be determined from the cutting mechanics. The proposed model is verified by the chatter stability charts. A good agreement was shown between the stability limits predicted by the theory and the critical width of cut determined by experiments. The static cutting coefficient dominates high speed chatter stability, while the dynamic cutting coefficient dominates low speed chatter stability.

A Study on Joint stiffness Modeling Method and Joint Design Factors for Low Frequency Vibration (차량의 결합부 강성 모델링 기법 및 저진동 영역에 영향을 미치는 인자 연구)

  • Sung, Young-Suk;Kang, Min-Seok;Yim, Hong-Jae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.202-209
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    • 2007
  • Vehicle body frame stiffness affects the dynamic and static characteristics. Vehicle frame structural performance is greatly affected by crossmember and joint design. While the structural characteristics of these joints vary widely, there is no known tool currently in use that quickly predicts joint stiffness early in design cycle. This paper presents the joint design factors affecting on low frequency vibration. The joint factors are joint panel thickness, section property, flange width and weld point space. To study the effect on vehicle low frequency vibration, case studies for these factors are performed. And Sensitivity analysis for section property is performed. The result can present design guide for high-stiffness vehicle.

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