• 제목/요약/키워드: hollow shaft

검색결과 58건 처리시간 0.03초

HEEDS를 이용한 전기자동차에서의 모터 축 최적설계에 관한 연구 (A Study on the Optimum Design of a Motor Shaft in Electric Vehicle Using HEEDS)

  • 김봉환;정영재;이창열;이병호
    • 한국기계기술학회지
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    • 제20권6호
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    • pp.751-756
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    • 2018
  • A study on the weight reduction of a motor shaft in electric vehicle by using optimum design technique was carried out. The structural analysis of a motor shaft was performed by using ANSYS to investigate the structural safety. We also used HEEDS to find the optimal hollow shaft thickness. When the material of the hollow shaft is changed to SCM822H by using ANSYS 14.5 and HEEDS MDO, the weight could be reduced by about 53 % compared to the conventional solid one. From this study, the optimized dimensions of a hollow shaft were determined for light weight design.

후방 가압식 피어싱 및 중공축 압축 공법에 의한 난성형 재료 중공장축의 단조 (Forging of Long Hollow Shafts of Hard-to-Form Material by Hollow Shaft Extrusion after Piercing with Back Pressing)

  • 전병윤;이진혁;엄재근;박정휘;전만수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.338-343
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    • 2007
  • We presented a special method of forging hollow shafts of hard-to-form material, which is composed of piercing with back pressing and hollow shaft extrusion. The presented method was applied to cold forging a bushing of an excavator. The finite element simulation technology was employed for developing the optimized process and the predictions were compared with the experiments. The method was also applied to an automotive part and was verified to be powerful for manufacturing the cold forged hollow shafts of the hard-to-form materials.

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자동차용 중공 구동축의 진동감쇠제어 연구 (A Study of Vibration Damping Control for Hollow Drive Shaft)

  • 박정헌;홍성근;이광희;이철희;김철현;조원오
    • 한국소음진동공학회논문집
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    • 제22권6호
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    • pp.582-587
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    • 2012
  • This paper presents a solution of the vibration reduction in the hollow shafts by using magentorehological( MR) elastomer. Proposed active damping structure is built by embedding the MR elastomers whose elastic modulus is controllable by an applied magnetic field. MR elastomers consist of synthetic rubber filled with micron-sized magnetizable particles. For reduction of vibration, dynamic damper of hollow shaft is designed by using MR elastomer and equipped in the hollow shaft for the application to drive shaft. Experiment results are shown through the experiments to confirm the effect of MR elastomer dynamic damper for vibration reduction. Thus, the designed damping structure can be applied to vibration absorber used in drive shafts as well as the propeller shafts.

동등체적을 갖는 중공축의 변위거동 안전성에 관한 유한요소해석 (Finite Element Analysis on the Displacement Behavior Safety of Hollow Shafts with Equivalent Volume)

  • 김청균
    • 한국가스학회지
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    • 제20권3호
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    • pp.73-77
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    • 2016
  • 본 연구에서는 여러 가지의 절단면 형상을 구비한 중공축이 동등한 최적을 갖는 경우에 대한 변위거동 안전성을 유한요소법으로 해석하였다. FEM 해석결과에 의하면, 외측튜브, 중간튜브, 내측튜브와 이들 튜브 사이를 연결하기 위해 X-타입 또는 Y-타입의 칼럼을 설치하였을 때 중공축 길이의 중간부에서 발생하는 최대 변위량을 줄여주는 것으로 나타났다. 특히, 하중을 지지하기 위해 구비된 X-타입 또는 Y-타입의 칼럼을 위상차 없이 외측튜브와 내측튜브를 중심축을 향해 직접 연결하면 중공축의 변위량을 줄이는 효과가 있는 것으로 나타났다. 그리고 동등한 체적을 갖는 중공축에서 발생하는 수직 변위량을 줄여주고, 변위거동 안전성을 높이기 위해서는 하중을 지지하기 위한 칼럼의 두께를 두껍게 설계하는 것이 바람직함을 알 수 있다.

Design optimization of a hollow shaft through MATLAB and simulation using ANSYS

  • Mercy, J. Rejula;Stephen, S. Elizabeth Amudhini;Edna, K. Rebecca Jebaseeli
    • Coupled systems mechanics
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    • 제11권3호
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    • pp.259-266
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    • 2022
  • Non-Traditional Optimization methods are successfully used in solving many engineering problems. Shaft is one of important element of machines and it is used to transmit power from a machine which produces power to a machine which absorbs power. In this paper, ten non-traditional optimization methods that are ALO, GWO, DA, FPA, FA, WOA, CSO, PSO, BA and GSA are used to find minimum weight of hollow shaft to get global optimal solution. The problem has two design variables and two inequality constraints. The comparative results show that the Particle Swarm Optimization outperforms other methods and the results are validated using ANSYS.

자유단조공법을 통한 중공형 메인샤프트 제조공정에 관한 연구 (Study on Manufacturing Process of Hollow Main Shaft by Open Die Forging)

  • 권용철;강종훈;김상식
    • 대한기계학회논문집A
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    • 제40권2호
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    • pp.221-227
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    • 2016
  • 풍력발전기에서 메인 샤프트는 로터허브와 증속기를 연결하는 중요 부품 중 하나이며 주로 자유단조공법을 통하여 제조된다. 하지만 고 MW급 이상의 메인샤프트는 중량을 감소시키기 위하여 중공형 설계가 이루어지며 주조공법을 이용하여 제조되고 있다. 본 연구의 목적은 중공형 메인샤프트를 단조공법을 이용하여 생산할 수 있는 제조공정을 개발하는 것이다. 자유단조 공법의 공정설계 방법에 따라 중실형과 중공형 메인샤프트를 제조하기 위한 단조공정을 각각 설계하였다. 설계된 공정의 성형가능성을 확인하기 위하여 온도, 변형률 속도에 따른 유동응력을 열간압축실험을 통하여 구한 후 유한요소해석을 수행하였다. 유한요소해석을 통하여 단조업계에서 통상 행해지는 중실형 단조공법의 온도 및 변형률 등의 관리인자와 제안된 중공형단조공법의 인자를 비교하여 성형가능성을 예측하였다. 시제품 제작을 통하여 중공형 형상을 원소재회수율, 내부품질, 형상 및 치수 등에서 높은 생산성으로 제조가 가능함을 확인하였다.

가스 터빈 축 내부의 비정상 유동의 불안정성 (Transient Flow Instability inside a Gas Turbine Shaft)

  • 허남건;원찬식
    • 한국유체기계학회 논문집
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    • 제2권1호
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    • pp.103-107
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    • 1999
  • Transient flow inside a hollow shaft of a Gas Turbine engine during sudden engine stop may result in non uniform heat transfer coefficients in the shaft due to flow instability similar to steady Taylor vortex, which may decrease the lifetime of the shaft. In the present study, transient Taylor vortex phenomena inside a suddenly stopped hollow shaft are studied analytically. Flow visualization is also performed to study the shape and onset time of Taylor Vortices for various initial rotational speed.

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A2024-T4 마찰용접(摩擦熔接)시 반경 변화에 따른 기계적(機械的) 성질(性質) 연구(硏究) (A Study on Mechanical Properties According to the Radius Change Position of Outer Circumference in A2024-T4 Friction Welding)

  • 박근형;민택기
    • 한국공작기계학회논문집
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    • 제16권3호
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    • pp.109-116
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    • 2007
  • The present study examined mechanical properties according to the change of outer circumference in the friction welding of A2024-T4 stock, which is used much as aircraft structure, truck wheel, stainless materials and A2024-T4 stock with 10 hollow at the center. Welding conditions were fixed at RPM 2,000rpm, friction pressure of 50MPa, friction time of 1.5sec, upset pressure of 120MPa and upset time of 2.0 seconds. From the result of this study were drawn conclusions as follows : According to the result of a tensile strength test, the solid shaft showed linear increase of tensile strength with the change of outer circumference, the hollow shaft showed maximum tensile stength when the length (L) was 2mm and decrease of tensile strength with the change of outer circumference, hardness appeared to increase and then decrease for welding interface, and it showed maximum hardness 155Hv at L=5mm of the solid shaft. Bending strength increased linearly far change of the distance (L) of outer circumference in the solid shaft and then decreased linearly in the hollow shaft. the result of examining tissue, the tissue grew finer around the welding interface and divided the basic material and the welding surface.