• Title/Summary/Keyword: inertia force

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Inertia Force Problem and Nozzle Contact Mechanism of Linear Motor Drive Injection Molding Machine

  • Bang, Young-Bong;Susumu Ito
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.5
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    • pp.34-40
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    • 2003
  • This paper presents the inertial force problem of ultrahigh-speed injection molding machine using linear motors, and presents its solutions. To make very thin products by injection molding, very high injection speed is required, and linear motors are used for this purpose. However, direct drive by linear motors may cause brief nozzle separation from the sprue bushing because of the inertia force which is as large as the total output thrust of the linear motors, and this momentary separation can cause molten plastic to leak. In this paper, two solutions are proposed for this inertia force problem. One is the mechanical cancellation of the inertia force, and the other is to increase the nozzle contact force. With the latter solution, the stationary platen bending worsens, so a new nozzle contact mechanism is also proposed, which can prevent the stationary platen bending.

Inertia Force Problem and Nozzle Contact Mechanism on Linear Motor Drive Injection Molding Machine (리니어모터식 사출성형기의 반력문제 및 노즐터치기구)

  • Bang, Yeong-Bong;Yun, Deung-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.171-177
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    • 2002
  • This paper presents the inertial force problem of ultrahigh-speed injection molding machine using linear motors, and presents its solutions. To make very thin products by injection molding, very high injection speed is required, and linear motors are used for this purpose. But direct drive by linear motors may cause brief nozzle separation from the sprue bushing because of the inertia force as large as the total output thrust of the linear motors, and this momentary separation can cause molten plastic leakage. In this paper, two solutions are proposed for this inertia force problem. One is the mechanical cancellation of the inertia force, and the other to increase the nozzle contact force. With the latter solution, the stationary platen bending worsens, so a new nozzle contact mechanism is also proposed, which can prevent the stationary platen bending.

Analysis of Metal Transfer using Dynamic Force Balance Model in GMAW (동적 힘 평형 모델을 이용한 GMA 용접의 용적이행 해석)

  • 최재형;이지혜;유중돈
    • Journal of Welding and Joining
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    • v.19 no.4
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    • pp.399-405
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    • 2001
  • A dynamic force balance model is proposed in this work as an extension of the previous static force balance model to predict metal transfer in arc welding. Dynamics of a pendant drop is modeled as the second order system, which consists of the mass, spring and damper. The spring constant of a spherical drop at equilibrium is derived in the closed-form equation, and the inertia force caused by drop vibration is included in the drop detaching condition. While the inertia force is small in the low current range, it becomes larger than the gravitational force with current increase. The inertia force reaches half of the electromagnetic force at transition current, and has considerable effects on drop detachment. The proposed dynamic force balance model predicts the detaching drop size more accurately than the static force balance model.

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A Case Study on the Structural Design Improvement of a Mold M/C's Head Slides for Smooth Motion Regarding to Inertia and Moment Impact (금형가공센터 고속 이송체의 성능 안정화를 위한 설계개선 사례)

  • 최영휴;홍진현;최응영;이재윤;김태형;최원선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.410-415
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    • 2004
  • Heavy-weight head slides may cause excessive inertia impact & moment on the machine tool structure when they move or stop abruptly during operation. Consequently these inertia impact and unbalanced moment bring transient vibrations and rough sliding motions on the machine structure. Machine tool engineers have tried many kind of feed-slide designs in order to solve this problem; for example, the design optimization of the moving structure for minimum weight and maximum stiffness, box-in-box type slide design, and so on. In this article, force and moment equilibrium equations regarding to the inertia force & moment were derived for each one of a mold M/C's head slides. Furthermore, five different design configurations of head slide assembly were reviewed for its design improvement regarding to force & moment calculations and finite element structural analysis results.

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Inertia Property-Based Redundancy Resolution in Posture Control of Mobile Manipulator

  • Kang, Sungchul;Komoriya, Kiyoshi;Yokoi, Kazuhito;Koutoku, Tetsuo;Tanie, Kazuo
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.155.4-155
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    • 2001
  • This paper deals with the inertia property-based redundancy resolution in posture control of a mobile manipulator. As a measure for the redundancy resolution of a mobile manipulator, an effective inertia at the end effector in the operational space is proposed and investigated. The reduced effective inertia has a significant effect on reducing the impulse force in collision with environment. To find a posture satisfying both the reduced inertia and joint limit constraints, we propose a combined potential function method that can deal with multiple constraints. The proposed reduced inertia property algorithm is integrated into a damping controller to reduce the impulse force at collision and to regulate the contact force in mobile manipulation ...

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A study on the impact wave forces for design of offshore structures (해양구조물 설계에 있어서 쇄파파력의 영향분석)

  • 조규남;윤재준
    • Journal of Ocean Engineering and Technology
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    • v.10 no.1
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    • pp.75-80
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    • 1996
  • The importance of the impact force on the vertical offshore circular structure member in the surf zone due to the breaking wave has been recognized recently. In this paper characteristics of breaking wave forces and the corresponding estimation procedures for them are investigated. For the characterization of the wave forces, three parts, drag force, inertia force, impact force are categorized and identified, respectively. Among them the impact force is maimly studied and the concise form of the force is proposed with the application scheme for the design of offshore circular structure member. The resulting form porposed here for impact force is well coincided with former research results by other people. Except the impact force, so called Morison equation can be employed for the common offshore structure design. The drag force and inertia force are represented as convertionally for the profile except the breaking part. In the numerical example, for thpical sea condition and the member size, the proposed procedures for the breaking wave forces calculation are demonstrated. It is found that the impact force is the most deminant one comparing with inertia and drag forces in the surf zone.

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Effects of the Longitudinal Inertia Force on Timoshenko Beam Vibration (Timoshenko 보의 진동에 미치는 축방향관성력의 영향에 관하여)

  • ;Lee, Nack Joo
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.2 no.3
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    • pp.62-68
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    • 1978
  • The influences of the large amplitude free vibrations of simply supported Timoshenko beams with ends restrained to remain a fixed distance apart and with no axial restraints, which cause a longitudinal elastic force and a longitudinal inertia force, respectively, are investigated. The equations of motion derived by an appropriate linearizarion of the nonlinear strain- displacement relation have nonlinear terms arising from large curvature, longitudinal elastic force and longitudinal inertia force. The fourth order nonlinear partial differential equations for the deflection, can be reduced to the nonlinear ordinary differential equations by means of Galerkin procedure and a modal expansion. The general response and frequensy-amplitude relations are derived by the perturbation method of strained parameters. Comparison with previously published results is made.

Inertia Force Comparison of 2 Stage Reciprocating Air Compressors (이단 왕복동 공기압축기 구조에 따른 관성력 비교)

  • Kim, Young-Cheol;Ahn, Kook-Young
    • The KSFM Journal of Fluid Machinery
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    • v.12 no.4
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    • pp.23-29
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    • 2009
  • For the purpose of high outlet pressure, compactness and low vibration and noise, 2 stage reciprocating air compressors can have various cylinder arrangement: opposed, in-line, and V type. This paper presents an effective method to calculate the inertia forces and to design counter weight. This method is based on the complex representation for the orbital behavior of the compressor shaft. This method helps to find the optimal balancing rate easily to reduce the inertial force or moment. This paper shows that the residual inertia forces of the single throw shafts and the residual inertia moments of the double throw shafts remain to be imbalanced.

Rotordynamic Analysis of Balance Shafts (밸런스샤프트의 회전체역학 해석)

  • Nho, Jong-Won;Shin, Bum-Sik;Park, Heung-Joon;Choi, Yeon-Sun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.531-536
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    • 2006
  • In four cylinder engine, the second order inertia force occurs due to the reciprocating parts of the cylinder. Because the magnitude of the inertia force is proportional to a square of the angular velocity of crank shaft, engine gets suffered from vibration excited by unbalanced inertia force in high speed. This vibration excited by the unbalanced inertia force can be canceled by applying a balance shaft. Balance shaft has one or more unbalance mass and rotates twice quickly than the crank shaft. In this paper, an unbalanced force caused by the rotating of unbalance mass of balance shafts was calculated. The directional equivalent stiffness and damping coefficients of the journal bearing of balance shafts was calculated. Equations of rotational vibration modes were derived using directional stiffness and damping coefficients. The dynamic stability of balance shafts was analyzed and evaluated for two type models using the equivalent stiffness and damping coefficients. An efficient procedure to he able to evaluate dynamic stability and design optimal balance shaft was proposed.

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Analysis of influence factors on the seismic earth pressure acting on gravity walls (중력식 옹벽에 작용하는 배면 동적 토력의 영향 인자 분석)

  • 윤석재;김성렬;김명모
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2002.09a
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    • pp.75-82
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    • 2002
  • The Mononobe-Okabe method is generally used to evaluate the dynamic earth force for the seismic design of retaining walls. However, the Mononobe-Okabe method does not consider the effects of the dynamic interactions between the backfill soil and the wall. In fact, a phase difference exists between the inertia force and the seismic earth pressure. In this study, shaking table tests were peformed on gravity walls retaining dry backfill sand to analyze the influence of several parameters (the unit weight of the wall, the input acceleration and base friction) on the development of the seismic earth pressure. The experiments revealed that the magnitude of the inertia force mobilized during seismic loading affected the seismic earth pressure. The difference in the phase angles between the inertia force and the seismic earth pressure was retained at 180 degrees before the wall failed but its magnitude changed significantly as the wall began to fail.

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