• Title/Summary/Keyword: limiting drawing ratio

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A Study on the Warm Deep Drawing Ability of Sheets on Cr-Coating Die (크롬코팅 처리된 금형에서 박판의 온간 딥드로잉 성형성에 관한 연구)

  • 서대교;이재동;최치수;최이천;김헌영
    • Transactions of Materials Processing
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    • v.9 no.2
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    • pp.186-192
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    • 2000
  • Some deep drawing characteristics to the elevated temperatures were investigated for the SCPI steel sheets by using the Cr-coated die. For this investigations, six steps of temperature ranges, from room temperature to 25$0^{\circ}C$, and six kinds of drawing ratio, from 2.4 to 2.9 were adopted. As a result, the limiting drawing ratio, maximum drawing force, and the maximum drawing depth were sensitively affected by the elevated temperatures, and the more stable thickness strain distribution was observed to the elevated temperatures. Some experimental results were compared with analytical results using the DYNA-3D code.

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A Study on the Warm Deep Drawing Ability of Sheets on Cr-Coating Die (크롬 코팅 처리된 금형에서 박판의 온간 딥드로잉 성형성에 관한 연구)

  • 공경환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.63-70
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    • 1999
  • Some deep drawing characteristics to the elevated temperatures were investigated for the SCP1 steel sheets by using the Cr-coated die. For this investigations six steps of temperature ranges from room temperature to 25$0^{\circ}C$ and six kinds of drawing ratio from 2.4 to 2.9 were adopted. As a result the limiting drawing ration maximum drawing force and the maximum drawing depth were sensitively affected by the elevated temperatures and the more stable thickness strain distribution was observed to the elevated temperatures, Some experimental results were compared with analytical results using the DYNA-3D code.

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A Study on the Warm Deep Drawability of Sheets in Cr-Coated Die

  • Seo, Dae-Gyo;Lee, Jae-Dong;Heo, Young-Moo;Chang, Sung-Ho;Park, Yi-Chun;Kim, Heon-Young
    • Journal of Mechanical Science and Technology
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    • v.15 no.7
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    • pp.839-846
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    • 2001
  • Some deep drawing characteristics at elevated temperatures were investigated for the SCPI steel sheets by using a Cr-coated die. For this investigation, six different temperatures between room temperature and 250$\^{C}$, and six different drawing ratios ranging from 2.4 to 2.9 were considered. As a result, the limiting drawing ratio, the maximum drawing force and the maximum drawing depth were found to be affected sensitively by temperature, and more stable through-thickness strain distribution was observed at elevated temperatures. Some experimental results compared favorably with theoretical results obtained by using the finite element method.

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A Study on the Warm Beep Drawabilities of Galvannealed Steel Sheet (합금화 용융 아연 도금강판의 온간 디프드로잉 성형성에 관한 연구)

  • Chang S. H.;Choi C. S.;Choi Y. C.;Seo D. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.168-173
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    • 2000
  • The limiting drawing ratio (LDR) under uniform heating of blanks was measured at the various temperature ranges between 25 and $250^{\circ}C$ by using two different blank shapes, square and circular blanks, and six different blank sizes with the drawing ratios(DR) of 2.4 to 2.9. The galvannealed steel sheet (SCP3CM 60/60) of 0.7mm thickness was used. The LDR at warm forming condition reached 1.2 times of that at room temperature, and the maximum drawing depth reached 1.9 times. The higher temperature was adopted, the more stable and uniform thickness strain distribution was observed.

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A Study on the Warm Deep Drawabilities of Galvannealed Steel Sheet (합금화 용융 아연 도금강판의 온간 딥드로잉 성형성에 관한 연구)

  • 장성호;서대교
    • Transactions of Materials Processing
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    • v.11 no.5
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    • pp.423-429
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    • 2002
  • The limiting drawing ratio (LDR) under uniform heating of blanks was measured at the various temperature ranges between 25 and 25$0^{\circ}C$ by using two different blank shapes, square and circular blanks, and six different blank sizes with the drawing ratios(DR) of 2.4 to 2.9. The galvannealed steel sheet (SCP3CM 60/60) of 0.7mm thickness were used. The LDR at warm forming condition reached 1.2 times of that at room temperature, and the maximum drawing depth reached 1.9 times. The higher temperature was adopted, the more stable and uniform thickness strain distribution was observed. Some cases of the experimental results were compared with the analitical results using the commercial finite element method (FEM) code.

The Application of Finite Element Method to Process Design Considering Forming Limit in Deep Drawing (성형한계를 고려한 디프 드로잉 공정설계에 대한 유한 요소 해석)

  • Choe, Yeong;Lee, Gyu-Ho;Go, Dae-Cheol;Kim, Byeong-Min;Choe, Jae-Chan
    • Transactions of Materials Processing
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    • v.7 no.6
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    • pp.562-569
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    • 1998
  • The limit drawing ratio (LDR) is a major process parameter in the process design of deep drawing. If the actual drawing ratio is greater than the LDR for a particular stage then an intermediate stage has to b added the process sequence to avoid failure during the drawing operation and the optimal process design considering for the first-drawing and redrawing by using finite element method combined with ductile fracture criterion. From the results of finrte element analysis the optimal value of drawing ratio is obtained which contributes to the more uniform distribution of thickess and the smaller values of the ductile fracture infinal cup.

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Formability of Sheet Metal in Noncircular Cup Drawing(I) (for Rectangular Cross Section) (비원형 단면에 대한 판재 성형성(I) (직사각형 단면에 대하여))

  • Shin, J.H.;Kim, M.S.;Seo, D.K.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.1
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    • pp.84-95
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    • 1994
  • The effects of punch and blank shapes in the rectangular cup drawing process are examined experimentally to improve the formabilities. For this purpose, three blank shapes which are h-bl., G-bl., and T-bl., and five punch shape factors which are the ratios of two adjacent side lengths in rectangular cross section are adopted. The constructing methods of the three blank shapes are as follows. The h-bl. is designed by slip-line theory, and the G-bl. is selected for the similar shape to the punch. The T-bl. is obtained by the drawing method which is introduced in the technical references. The five punch shape factors are selected for length/width=1, 1.25, 1.5, 1.75 and 2. The experimental procedures are performed for all the above forming conditions to investigate and compare the formabilities. As a result, it is verified experimentally that the rectangular cups drawn by the h-bl. are more ideal than those drawn by G-bl. and T-bl.. They have not only higher limiting drawing ratio, more uniformity in drawn cup heights and more ideal thickness distributions, but also need relatively less maximum drawing forces.

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Formability of Sheet Metal in Noncircular Cup Drawing (ll) - for Arbitrary Cross Sections - (비원형단면에 대한 판재 성형성(II) - 임의단면에 대하여 -)

  • 김민수;신재현;서대교
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.12
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    • pp.3094-3104
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    • 1993
  • The five punch and die sets are selected as the examples of arbitrary cross sections which have two opposite inclined sides. Two kinds of blank shapes are designed for all cross sections. One(h-b1.) is determined by slip-line theory and the other (G-b1.) is determined conventionally as the similar shapes with the cross sections which were used by Gopinathan. As a result of the experimental procedures, the superiority of the blank shapes designed by slip-line theory is verified in the limiting drawing ratio, the uniformity of cup height and the thickness distributions.

Characteristics on the Warm Deep Drawability of Transformation-Induced Plasticity Steel Sheet (가공유기변태 강판의 온간 디프드로잉 성형 특성)

  • Kong K. H.;Choi C. S.;Choi Y. C.;Seo D. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.162-167
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    • 2000
  • The warm deep drawability in square cup drawing is investigated about a newly developed high-strength steel sheet with retained austenite which is transformed into martensite during forming. For this investigation, six steps of temperature ranges, from room temperature to $250^{\circ}C$, and five kinds of drawing ratio, from 2.2 to 2.6 were adopted. As a result the maximum drawing force and the maximum drawing depth were affected by the elevated temperatures, and the more stable thickness strain distribution was observed to the elevated temperatures. But blue shortness happened over $200^{\circ}C$. The FEM analysis using the LS-DYNA code is adopted to compare the experimental results with the analytical results for thickness strain distribution.

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A Study of Cup forming by double Stretch-Drawing Process (원통의 2단 인장드로잉 성형에 관한 연구)

  • 김영수;정태훈;일본명
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.406-411
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    • 2003
  • It is clearly demonstrated that deeper cups could be formed by single and double stretch-drawings from smaller circular blanks due to such wall-thinning action than in the usual deep-drawing of larger blanks. From this fact, it is emphasized that the deep-drawability of a sheet metal Is not evaluated simply by the conventional L.D.R (limiting drawing ratio), but the depth of the drawn cup should also be taken into account. Many experimental data about various metals and thicknesses given in this paper offer a valuable information in this process for more general use which recommends to replace the conventional deep-drawing process by the stretch-drawing process both for single and double operations. In the single stretch-drawing, it is also confirmed that a deeper cup can be produced by raising the blank-holding force at later stage of operation.

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