• Title/Summary/Keyword: lubrication conditions

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A Study on the Friction Behavior of Natural Rubber

  • Kim, W.D.;Kim, D.J.;Nah, Chang-Woon;Lee, Y.S.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.193-194
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    • 2002
  • The frictional characteristics of natural rubber plates under various conditions including sliding speed, contacted ball size, and lubrication conditions were evaluated experimentally. The frictional force and the normal force were measured by a self-made tester pin and a load cell with strain gages. In the lubrication condition, the effect of sliding speed was not significant over tested speed range. But in the none-lubrication condition, according to increase the sliding speed, the friction coefficient was decreased. The coefficients of friction under various lubrication conditions were varied from 0.03 to 0.32 and under none-lubrication condition was varied from 2.54 to 4.74.

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Experimental Study on the Optimized Lubrication Conditions in MQL Turning of Workpieces with Taper Angle (테이퍼 각을 가진 소재의 MQL 선삭가공에서 최적 윤활 조건에 관한 실험적 연구)

  • Kim, Dong-Hyeon;Kang, Dong-Wi;Cha, Na-Hyeon;Lee, Choon-Man
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.1
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    • pp.63-69
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    • 2013
  • Many researchers are trying to reduce the use of lubrication fluids in metal cutting to obtain safety, environmental and economical benefits. The aim of this study is to determine the optimization lubrication conditions in minimum quantity lubrication(MQL) turning of workpieces with taper angle. This study has been considered about various conditions of MQL. The objective functions are cutting force and surface roughness. Design factors are nozzle diameter, nozzle angle, MQL supply pressure, distance between tool and nozzle and length of supply line. The cutting force and surface roughness were statistically analyzed by the use of the Box-Behnken method. As a results, optimum lubrication conditions were suggested and verification experiment has been performed. The results of this study are expected to help the selection of lubrication conditions in MQL turning.

The Lubrication Characteristics of the Vane Tip Under Inlet Pressure Boundary Conditions for an Oil Hydraulic Vane Pump

  • Cho Ihn-Sung;Oh Seok-Hyung;Jung Jae-Youn
    • Journal of Mechanical Science and Technology
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    • v.19 no.12
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    • pp.2179-2186
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    • 2005
  • The lubrication modes of line contact between the vane and the camring in an oil hydraulic vane pump have been investigated. First, variations of the radial acting force of a vane were calculated from previously measured results of the dynamic internal pressure in four chambers surrounding a vane. Next, distinctions of the lubrication modes were made using Hooke's chart, which represents an improvement over Johnson's chart. Finally, the influence of boundary conditions in the lubrication region on fluid film lubrication was examined by calculating film pressure distributions. The results show that the lubrication modes of the vane tip are a rigid-variable viscosity region. This region discharges pressure higher than 7 MPa, and exerts a great influence on oil film pressure in the large arc section due to the Piezo-viscous effect.

A Study on the Surface Roughness Variation of Spur Gear Teeth as a function of the Surface Treatment (표면처리에 따른 평기어 치의 표면거칠기 변화에 관한 연구)

  • 유장열;이성철;권오관;정태형
    • Tribology and Lubricants
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    • v.7 no.2
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    • pp.67-74
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    • 1991
  • The contact characteristics of gear tooth surface were studied by using the gear test rig of power circulation type. The effect of surface treatment conditions and revolutions on the tooth surface roughness parameters, and the relations between the lubrication conditions and tooth surface conditions, in spur gear sets wear considered. The result show that heat treatment of gear have an important effect upon fatigue strength and tooth surface conditions, and surface asperities undergo a circulating process of creation and destruction because of the influnce of plastic deformation. And surface roughness conditions at the tooth tips accompany a great deal of variation in running-in stage. According to the lubrication analysis and the study the tooth surface have a greater effect on surface demage than lubrication conditions, in mixed-lubrication condition.

Analysis of Ring Pack Lubrication (다중 피스톤 링계의 피스톤 링 윤활 해석)

  • 이재선;한동철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.232-239
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    • 1999
  • Generally quantity of supply oil for piston ring lubrication in an internal combustion engine may be insufficient to fill the entire volume formed in the clearance between piston ring and cylinder liner. Thus oil starvation condition should be considered for the analysis of piston ring lubrication. In order to reasonably estimate amount of oil left on the cylinder liner, adequate boundary condition should be adapted for the analysis of ring pack lubrication. In this analysis of ring pack lubrication of an internal combustion engine, oil starvation and open-end boundary conditions are considered at inlet and outlet of piston rings. It is revealed that piston rings are operated under oil starvation in most operating cycle and the result with these conditions are quite different from that with fully-flooded assumption.

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A Study on the Machinability Evaluation According to Lubrication Conditions and Taper Angle for Turning of SCM440 (SCM440 의 선삭에서 윤활조건과 테이퍼 각에 따른 가공성 평가에 관한 연구)

  • Choi, Min-Seok;Kim, Dong-Hyeon;Hwang, Seong-Ju;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.1
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    • pp.35-42
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    • 2014
  • Recently, in industry field, many researchers are looking for ways to reduce the use of lubricant because of environmental and economical reasons. MQL lubrication is one of many lubrication technologies. The aim of this study is to evaluate the machinability considering lubrication methods and taper angles of workpieces for turning of SCM440. Workpieces of two shapes such as workpiece with and without taper angle are used. And two lubrication methods such as MQL and Wet have been considered. And cutting force and surface roughness are used as characteristic values. Cutting speed, feed rate, injection angle and distance are used as design parameters. The characteristic values were statistically analyzed by Taguchi method. From the results, main effects plot and importance of each parameter according to conditions are analyzed. Finally, this study has been suggested the optimum machining conditions according to the lubrication methods, machining conditions and shape of workpiece.

Analysis of Ring Pack Lubrication

  • Lee, Jae-Seon;Han, Dong-Chul
    • Journal of Mechanical Science and Technology
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    • v.14 no.9
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    • pp.928-934
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    • 2000
  • This paper describes a method developed for the simulation of ring pack lubrication characteristic in an internal combustion engine. In general, the quantity of oil supply for piston ring lubrication may be insufficient in filling the entire volume formed at the interference between the piston ring and the cylinder liner. Thus the oil starvation condition should be considered in analyzing piston ring lubrication. In order to reasonably estimate the amount of oil left over on the cylinder liner, the flow rate at the posterior portion of the interface should be calculated with an adequate boundary condition that confirms flow continuity condition. In this analysis, oil starvation and open-end boundary conditions are considered at the inlet and outlet of the piston rings. The lubrication characteristic of each piston ring is obtained by an iterative method with sequential steps. It is revealed that piston rings are operated under oil starvation in most operating cycles and the result under these conditions are quite different from that with the fully-flooded assumption.

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Analysis of Ring Pack Lubrication Considering Oil Transport (오일 이송을 고려한 다중 피스톤 링계의 피스톤 링 윤활 해석)

  • 이재선;한동철
    • Tribology and Lubricants
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    • v.15 no.3
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    • pp.233-239
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    • 1999
  • Generally quantity of supply oil for piston ring lubrication in an internal combustion engine may be insufficient to fill the entire volume formed in the clearance between piston ring and cylinder liner. Thus oil starvation condition should be considered for the analysis of piston ring lubrication. In order to reasonably estimate amount of oil left on the cylinder liner, adequate boundary condition should be adapted for the analysis of ring pack lubrication. In this analysis of ring pack lubrication of an internal combustion engine, oil starvation and open-end boundary conditions are considered at inlet and outlet of piston rings. It is revealed that piston rings are operated under oil starvation in most operating cycle and the result with these conditions are quite different from that with fully-flooded assumption.

Safety Estimation of Engine Lubrication System using Tilting Test Rig (Tilting Test Rig를 이용한 엔진 윤활 시스템 안정성 평가)

  • 윤정의;전문수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.4
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    • pp.1-6
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    • 2002
  • Engine lubrication system is generally affected by vehicle driving conditions, which are composed of acceleration, braking deceleration and accelerating during cornering. The major reason is due to the oil pan system in which oil is directly influenced by inertia farce caused by vehicle driving conditions. Therefore, to confirm safety of engine lubrication system inertia farce effects are also considered in the developing state. For the purpose, we have carried the engine tilting tests using ourselves made test rig. Verifying the test results we also measured the inertia effects on the engine lubrication system using the circular tuning and slalom test with vehicle. Through the comparison study between two kinds of results we obtained that the engine tilting test rig was very useful to confirm the safety evaluation of engine lubrication system.

A Study on Friction Coefficient for Sheet Metal Forming (판재 성형을 위한 마찰 계수에 관한 연구)

  • Park D. H.;Kang S. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.28-31
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    • 2001
  • Friction for sheet metal forming affects improvement of deep drawing formability. The deep drawing is affected by many process variables, such as lubricant, blank shapes, shape radius and so on. Especially, lubrication is very important formability factor. In this study, in order to investigate fraction coefficient of sheet metal forming, we examined friction test about three conditions, such as non-lubrication, full lubrication and film lubrication. We measured friction coefficient according to pin load under the conditions like deep drawing die. Mean friction coefficient for film lubrication condition would be very useful value to improve drawability.

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