• Title/Summary/Keyword: melt fracture

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Effect of Melt-mixing Conditions on Fracture Properties of Bioabsorbable HA/PLLA Composite Materials (생체흡수성 HA/PLLA 복합재료의 용융혼련조건이 파괴특성에 미치는 영향)

  • Park, Sang-Dae;Lee, Deok-Bo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.7 s.262
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    • pp.732-738
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    • 2007
  • Effects of melt-mixing conditions on fracture properties of hydroxyapatite filled bioabsorbable poly(L-lactic acid)(HA/PLLA) composites was investigated by measuring the firacture toughness value of HA/PLLA composites prepared under different mixing time and rotor speed. The fracture surface morphology was also examined by profile measurement and scanning electron microscopies. It was found that the fracture toughness of HA/PLLA composites decreases due to decrease of ductile deformation of PLLA matrix and debonding of interfaces with increase of the rotor speed and mixing time. Effect of mixing process on neat PLLA was also assessed, and it was found that the fracture toughness of PLLA decreases due to disappearance of multiple craze formation and increase of defects. Such thermal and shear-stress degradation were found to be the primary mechanisms of the degradation of HA/PLLA composites during melt-mixing process.

Boron nitride based processing aids

  • Hatzikiriakos, Savvas G.;Rathod, Nimish
    • Korea-Australia Rheology Journal
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    • v.15 no.4
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    • pp.173-178
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    • 2003
  • Boron nitride is a new processing aid that is capable of eliminating gross melt fracture in several polymer processing operations. Its combinations with other processing aids i.e. fluoropolymers offer additional possibilities of obtaining enhanced processing aids that may take the processes to rates not realized before. A variety of different such combinations are discussed in this paper. The essential componenets are (1) boron nitride capable of eliminating gross melt fracture and (2) suitable lubricant capable of eliminating surface melt fracture such as stearates for the polyolefin processing and polyethylenes for the processing of fluoropolymers.

Rheological Properties of a Partially Vulcanized Filled EPDM (부분적으로 가황된 EPDM 배합의 유변학적 특성)

  • Kim, Sang-Koo;Lee, Suck-Hyun
    • Elastomers and Composites
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    • v.22 no.3
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    • pp.213-218
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    • 1987
  • In this study, the rheological properties of a partially valcanized black filled EPDM were investigated as a function of degree of crosslinks using capillary rheometer. In order to obtain the samples having various degree of crosslinks between 0 and 6 percent, the vulcanization kinetics was also studied by Monsanto rheometer. The results showed that the die swell ana the pressure drop at the capillary entrance and exit increase nearly linearly with the increase in degree of crosslinks. However, melt fracture occurred at a lower shear rate for the samples of higher degree of crosslinks. These results were discussed in terms of the melt elasticity produced at the entrance region of capillary by the partial vulcanization. It is also interesting to note that the fluctuation of die swell during the practical extrusion or calendering process in the factories can be caused by the partial vulcanization occurred during the process.

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Fabrication and mechanical properties of $Al/Al_2O_3$ composites by reactive metal penetration method (반응 금속 침투법에 의한 $Al/Al_2O_3$복합체의 제조 및 기계적 특성)

  • 윤영훈;홍상우;최성철
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.11 no.6
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    • pp.239-245
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    • 2001
  • $Al/Al_2O_3$composites were prepared from the reaction of mullite preforms and amorphous silica in aluminum melt at $1100^{\circ}C$ for 5 hrs. The chemical reaction between mullite preform and aluminum melt has formed the interconnected microstructure. The metal content of $Al/Al_2O_3$composite was controlled with the variable of the apparent porosity according to the sintering temperature of mullite preforms; $1600^{\circ}C$,$ 1625^{\circ}C$, $1650^{\circ}C$ and $1700^{\circ}C$, the mechanical properties of $Al/Al_2O_3$composite were investigated upon the content of Al. The mullite preform sintered above $1600^{\circ}C$ showed the chemical reaction with the penetrated Al melt, but the mullite sintered at $1600^{\circ}C$ didnt react with aluminum melt owing to the non-wetting of Al melt/mullite preform. The influences of penetration direction on the mechanical properties of composites were considered with the two different models of the perpendicular pattern and the parallel pattern to the direction of Al melt penetration. With the increase of Al metal penetration content, the fracture strength of $Al/Al_2O_3$composite decreased and the fracture toughness of composite increased. The microstructure of $Al/Al_2O_3$composite was determined by the direction of metal penetration, but the fracture strength and fracture toughness of composite didnt show the dependence on metal penetration direction.

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Carbon Fiber Reinforced Ceramics based on Reactive Melt Infiltration Processes

  • Lenz, Franziska;Krenkel, Walter
    • Journal of the Korean Ceramic Society
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    • v.49 no.4
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    • pp.287-294
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    • 2012
  • Ceramic Matrix Composites (CMCs) represent a class of non-brittle refractory materials for harsh and extreme environments in aerospace and other applications. The quasi-ductility of these structural materials depends on the quality of the interface between the matrix and the fiber surface. In this study, a manufacture route is described where in contrast to most other processes no additional fiber coating is used to adjust the fiber/matrix interfaces in order to obtain damage tolerance and fracture toughness. Adapted microstructures of uncoated carbon fiber preforms were developed to permit the rapid infiltration of molten alloys and the subsequent reaction with the carbon matrix. Furthermore, any direct reaction between the melt and fibers was minimized. Using pure silicon as the reactive melt, C/SiC composites were manufactured with an aim of employing the resulting composite for friction applications. This paper describes the formation of the microstructure inside the C/C preform and resulting C/C-SiC composite, in addition to the MAX phases.

Rheological Properties and Film Fabrication of LLDPE/LDPE Blends (LLDPE/LDPE 혼합물의 유변 물성과 필름 제조)

  • 오장훈
    • The Korean Journal of Rheology
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    • v.7 no.3
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    • pp.173-180
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    • 1995
  • LLDPE/LDPE 혼합물의 유변 물성과 필름가공특성 필름 물성 및 LLDPE의 extrudate 표면상태를 살펴보았다. LLDPE에 LDPE를 혼합함으로써 용융 강도가 크게 향상 되는 것을 볼수 있었으며 혼합비에 따라 필름의 기계적 물성이 변화하는 것을 볼수 있었다. 즉 최고의 물성을 나타내는 적절한 혼합비율이 존재하였다. 본논문에 사용된 LLDPE/LDPE 혼합물에 있어서는 LDPE의 함량이 15∼30wt%일 때 가장 우수한 기계적 물성을 얻을수 있 었다. LLDPE 필름의 표면 불량 문제를 보기위하여 capillary를 이용하여 LLDPE extrudate 의 표면 튀틀림(distortion)의 진행순서를 살펴본 결과, 전단 응력이 0.23MPa 일때 sharkskin이 발현함을 볼수 있었다.

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The Fabrication and Evaluation of SMA Ribbons for Micro Actuator Application (마이크로 엑츄에이터용 형상기억 리본 제조 및 제특성 평가)

  • 이영수;장우양
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.554-554
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    • 2000
  • To improve mechanical properties of Cu-Al-Ni alloy by the grain refinement, Cu-Al-Ni SMA ribbons were fabricated by melt spinning apparatus. The variations of microstructure, mechanical properties and transformation characteristics with the condition of rapid solidification and annealing time-temperature were investigated in Cu-Al-Ni SMA ribbons. The ribbons fabricated by melt spinning obtained around 1.5nm in width and 50-60${\mu}{\textrm}{m}$ in thickness. With increasing wheel speed in order of 10m/s, 15m/s, 20m/s, 30m/s and 3m/s, the grain size was decreased in order of 10${\mu}{\textrm}{m}$, 6.25${\mu}{\textrm}{m}$, 5.5${\mu}{\textrm}{m}$, 3${\mu}{\textrm}{m}$ and 3${\mu}{\textrm}{m}$. $M_{s}$ and $A_{s}$ temperature were decreased with decreasing grain size. By X-ray diffraction test, ordered $\beta$$_1$ phase was observed in all the SMA ribbons and the volume friction of it was increased with increasing wheel speed. With increasing wheel speed, strain was increased from 4.2% to 5.8% and fracture mode has changed from mixture of intergranular and dimple fracture to mixture of fiber structure and dimple fracture. The grain size of ribbon heat-treated at $600^{\circ}C$ was increased with increasing time. In the heat-treated ribbons at 55$0^{\circ}C$, ${\gamma}$$_2$ phases were observed.d.d.

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Grain Size Refinement in CuAlNi Shape Memory Alloy using Melt-spun Ribbon (급냉응고된 Ribbon을 이용한 CuAINi 형상기억합금의 결정미세화)

  • Choe, Yeong-Taek
    • 연구논문집
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    • s.22
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    • pp.127-139
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    • 1992
  • The mechnial properties such as fracture strength, ductility and fatigue strength of Cu shape memory alloy are lower than those of Ti-Ni SMA, because of their high elastic anisotropy and large grain size. And in order to improve the mechanical property of Cu SMA, some techniques such as casting method by addition of refining element, powder metallurgy and rapid solidification process have been studied on the refinement of the grain size of Cu SMA. This study was carried out to refine the grain size of CuAlNi SMA by applying the melt spinning method. According to this study, the conclusions are as follows; - grain size of the melt-spun ribbon was about $1\mum$ - there was not change in grain size, although increasing of hot pressing temperature -grain size of the hot-extruded specimen was about $30-40\mum$, it is more refiner than that of castings

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Rheological and Failure Properties of Polycarbonate/Poly(butylene terephthalate) Blends (폴리카보네이트/폴리(부틸렌 테레프탈레이트) 블렌드의 유변학적 및 파괴특성)

  • Nah, Chang-Woon;Huh, Mong-Young;Choi, Dae-Hwan;Kook, Jeong-Ho;Hwang, In-Ra;Jeong, Kwang-Un;Hong, Chang-Kook
    • Polymer(Korea)
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    • v.31 no.5
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    • pp.399-403
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    • 2007
  • Trans-esterification behavior of polycarbonate/poly(butylene terephthalate) (PC/PBT) blends was investigated during the melt mixing process. Rheological and fracture behaviors, and fracture morphology were also investigated as a function of PC/PBT blend ratio. Based on FT-IR and $^1H-NMR$ results, a trans-esterification reaction was confirmed to occur between PC and PBT during the melt mixing process. The melt index(MI) decreased with increased PC content, indicating the higher flow resistance of PC. The storage and loss moduli were increased by increasing the PC loading, and the PC/PBT blends were rheologically incompatible based on the Cole-Cole plot. The tensile property increased linearly with the increased PC content. However, the impact strength increased until 50 wt% of PC loading, notably around $30{\sim}40wt%$, and then was levelled off at 50 wt%. Rough ridges were formed on the impact fracture surfaces above the 40 wt% of PC content, supporting the observed higher impact strength in this range.

Microstructure and Mechanical Properties of TiC-Ni/Al Composites by the Reaction-Bonding Method (반응결합법에 의한 TiC-Ni/Al 복합체의 미세구조 및 기계적 특성)

  • 한인섭;우상국;김흥수;양준환;정윤중
    • Journal of the Korean Ceramic Society
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    • v.33 no.5
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    • pp.536-546
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    • 1996
  • The TiC-Ni/Al reaction-bonding composites were prepared by the infiltration of Ni/Al melt into the TiC preforms. The microstructure the reaction composition crystalline phase and the mechanical properties of the composites were investigated. During the reaction-bonding Ni/Al mixture had a good wettability and per-meability with TiC preform and pore-free and fully dense sintered bodies were produced. In the case of the Ni/Al atomic ratio of 0.3 and 0.5 TiC raw particle shape was changed to irregular particles because of the decomposition in the liquid matrix and its phenomena was more distinguished in the Al-rich liquid matrix. With increasing more than 1 of the Ni/Al atomic ratio the sample of TiC grain shape was changed from spherical to palatelet particles. Also with increasing the atomic ratio of Ni/Al bending strength and fracture spherical to palatelet particles. Also with increasing the atomic ratio of Ni/Al bending strength and fracture toughness were increased and its maximum value was 1073 MPa and 11 MPa.m1/2 respectively.

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