• Title/Summary/Keyword: multi-spot

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Study on the Prediction of Fatigue Life of Multi-Spot Welded Joints (다점용접이음의 피로수명 예측에 관한 연구)

  • Ju, Seok-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.3
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    • pp.471-478
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    • 2002
  • In real structures, multi-spot welded joints are more frequently used than a single-spot welded joint. Most researches, however, have been focused to a single-spot welded joint until now. In this paper, the fatigue behavior of multi-spot welded joints are investigated using the finite element solutions of the multi-spot welded specimens. The local strain approach is used rather than the stress intensity factor approach to estimate the fatigue life since the former is quite simple and straightforward. It is found that the fatigue behavior of multi-spot welded joints is different from that of single-spot welded joints. The local strain approach is still applicable to multi-spot welded joints.

Fatigue Test and Analysis of Multi-point Spot Welded Joints (다점용접이음의 피로 시험과 해석)

  • Chu, Seok-Jae;Lee, Kwang-Hoo
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.175-180
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    • 2001
  • In real structure, multi-point spot welded joints are more frequently used than a single-point spot welded joint. Most researches, however, have been focused to a single-point spot welded joint until now. In this paper, the fatigue behavior of multi-point spot welded joints are investigated both experimentally and analytically using the finite elements. The local strain approach is used rather than the stress intensity factor approach to estimate the fatigue life since the former is quite simple and straightforward. It is found that the fatigue behavior of multi-point spot welded joints is different from that of single-point spot welded joints. The local strain approach is still applicable to multi-point spot welded joints.

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A Study on the Mechanical Characteristics of the Resistance Multi-spot Welded Joints (저항 다점용접부의 역학적 특성에 관한 연구)

  • 방한서;방희선
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.499-505
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    • 2001
  • In order to classify the mechanical phenomena of thermal elasto-plastic behavior on the multi-spot welded joints, this study has tried to carry out three-dimensional thermal elasto-plastic analysis on them. However, because the shape of multi-spot welded joints is not taxi-symmetric, unlike the cafe of single-spot welded joint, the solution domain for simulation should be three dimension. Therefore, in this paper, firstly, the three-dimensional thermal elasto-plastic program is developed by an iso-parametric finite element method. Secondly, from the results analyzed by developed program, this has clarified mechanical characteristics and their production mechanism on single and multi-spot waled joints. Moreover, it has been intended to make clear effects of pitch length on welding residual stresses, plastic strain of multi-spot welded joints.

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FATIGUE DESIGN FORSUS30IL SPOT-WELDED MULTI-LAP JOINTS SUBJECTED TO TENSILE SHEAR LOAD

  • Na, T.H.m;Jung, W.S.;Bae, D.H;I.S.Shon
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.121-126
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    • 2002
  • The railroad cars or the commercial vehicles are generally manufactured by the spot welding. Among various kinds of spot welded lap joints, multi-lap joints are one of popular joints in manufacturing their body structures. But, fatigue strength of these joints are lower than that of base metal due to high stress concentration at the nugget edge of the spot weld and are known to considerably be influenced by welding conditions as well as the mechanical and geometrical factors. Thus, it is necessary to establish a reasonable and systematic fatigue design criterion for spot welded multi-lap joints. In this paper, the $\Delta$P-N$_{f}$ curves has been rearranged in the $\Delta$$\sigma$-N$_{f}$ relation with the maximum stress at the nugget edge of spot welded multi-lap joints subjected to tensile shear load. Consequently, the fatigue data were evaluated in terms of fracture mechanics by plotting on the $\Delta$OP-N$_{f}$ curves. From the results obtained, both of them have been revealed to be applicable to fatigue design of spot welded multi-lap joints. However, the fracture mechanical approach is found to be more effective than the maximum stress approach in the range on N$_{f}$$\geq$2x10$^{5}$ . .

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Grassfire Spot Matching Method for multi-seed matched spot pair (다중 발화점을 이용한 Grassfire 스팟매칭 기법)

  • Ryoo, Yun-Kyoo
    • Journal of the Korea society of information convergence
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    • v.7 no.2
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    • pp.59-65
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    • 2014
  • Grassfire spot matching method is based on similarity comparison of topological patterns for neighbor spots. This is a method where spot matching is performed as if fire spreads all around on grass. Spot matching starts from a seed spot pair confirmed as a matched pair of spots and spot matching spreads to the direction where the best matching result is produced. In this paper, it is a bit complicated way of grassfire method where multi-seed matched spot pair are manually selected and spot matching is performed from each multi-seed matched spot pair. The proposed method shows better performance in detection rate and accuracy than that of the previous method.

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Fatigue Analysis of Spot-welded Multi-Lap Joint of STS301L Using the Maximum Stress (최대응력을 이용한 STS301L 다중접합 점용접 이음재의 피로해석)

  • 남태헌;정원석;배동호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.6
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    • pp.101-107
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    • 2003
  • Since stainless steel sheets have good mechanical properties, weldability, appearance and corrosion resistance, they are commonly used as one of the structural materials of the railroad cars or the commercial vehicles which are manufactured by the spat welding. Among the many kinds of spot welded lap joints, it can be found that multi-lap joints are employed in their body structure. But, fatigue strength of these joints is lower than that of base metal due to high stress concentration at the nugget edge of spot weld and is considerably influenced by welding conditions as well as the mechanical and geometrical factors. Thus, it is necessary to establish a reasonable and systematic design criterion for the long life design of the spot-welded body structures. In this paper, the stress distribution and deformation around the spot-welded multi-lap joints subjected to tensile shear load was numerically analyzed. Also, the $\Delta$P-Nf curve was obtained by fatigue tests. Using these results, $\Delta$P-Nf curves were rearranged in to the ${\Delta}{\sigma}$-Nf relation with the maximum stress at nugget edge of spot weld.

A STUDY ON THE MECHANICAL CHARACTERISTICS OF RESISTANCE MULTI-SPOT WELDED JOINTS WITH PITCH LENGTH

  • Bang, Han-Sur;Bang, Hee-Seon;Joo, Sung-Min;Chang, Woong-Seong;Lee, Chang-Woo
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.809-815
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    • 2002
  • For clarifying the mechanical phenomena of thermal elasto-plastic behavior on the multi-spot welded joints, this study has tried to carry out three-dimensional thermal elasto-plastic analysis on them. However, because the shape of multi-spot welded joints is not axi-symmetric, unlike the case of single-spot welded joint, the solution domain for simulation should be three-dimensional. Therefore, in this paper, from the results analyzed using the developed the three dimensional unstationary heat conduction and thermal elasto-plastic programs by an iso-parametric finite element method, mechanical characteristics and their production mechanism on single- and multispot welded joints were clarified. Moreover, effects of pitch length on temperature, welding residual stresses and plastic strain of multi-spot welded joints were evaluated, indicating that a pitch of 30mm was advantageous compared to a pitch of 15mm.

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Spot Weld Fatigue Life Prediction of Auto Set Belt Anchors Using $K_e$ (K_e에 의한 차량 안전벨트 앵커의 점용접 피로수명 예측)

  • Kim, Nam-Ho;Lee, Hyeong-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.3 s.174
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    • pp.701-709
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    • 2000
  • As the welding spot forms a singular geometry of an external crack type, fatigue failure of spot-welded specimens can be evaluated by means of a fracture parameter. Recasting the load vs. fatigue life relationships experimentally obtained, we predicted the fatigue life of spot-weld specimens with a single parameter denoted the equivalent stress intensity factor. This crack driving parameter is demonstrated to successfully describe the effects of specimen geometry and loading type in a comprehensive manner. The suggested fatigue life formula for a single spot weld can play a key role in the design and assessment of spot-welded panel structures, in that the fatigue strength of multi-spots is eventually determined by the fatigue strength of each single spot. We therefore attempt to evaluate the effectiveness and validity of $K_e$ in predicting the fatigue life of auto seat belt anchor panel. We first establish finite element models reflecting the actual mechanical behavior of 3 types of seat belt anchor specimens. Using finite element models elaborately established, we then obtain the effective crack driving parameter $K_e$ composed of its ductility -dependent modal components. It is confirmed that the $K_e$ concept successfully predicts the fatigue life of multi-spot welded panel structures represented by auto seat belt anchors here.

Analysis of Electrical Contact Resistance Model in Multi-Contact of Tribological Elements (트라이볼로지 기소의 멀티접촉에서 전기접촉저항 모델해석에 관한 연구)

  • 김청균
    • Tribology and Lubricants
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    • v.12 no.4
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    • pp.52-59
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    • 1996
  • The results of the electrical contact conductivity of multi-contact spots accounting the surface roughness and the non-conductive films of different origins such as air, water, cutting oil, and machining oil are presented. The array of metal spheres compressed between two flat plates has been used for simulation of the contact behavior of multiple contact of solids, under normal loading. Measurement of electrical contact resistance has been made using the equipment providing the adequate accuracy in the range of micro Ohms. The data on electrical contact resistance have been compared with theoretical predictions using the multiple contact model of constriction resistance. The effect of single spot number and array on conductivity of contact has been evaluated. The results of the experiments show that the contact resistance are closely related to the number of loading cycles, form of surface roughness, and presence of non-conductive films that reduce the size of the real electrical contact spots.

A Dynamic Bandwidth Allocation Scheme for a Multi-spot-beam Satellite System

  • Park, Unhee;Kim, Hee Wook;Oh, Dae Sub;Ku, Bon-Jun
    • ETRI Journal
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    • v.34 no.4
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    • pp.613-616
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    • 2012
  • A multi-spot-beam satellite is an attractive technique for future satellite communications since it can support high data rates by projecting high power density to each spot beam and can reuse a frequency in different cells to increase the total system capacity. In this letter, we propose a resource management technique adjusting the bandwidth of each beam to minimize the difference between the traffic demand and allocated capacity. This represents a reasonable solution for dynamic bandwidth allocation, considering a trade-off between the maximum total capacity and fairness among the spot beams with different traffic demands.