• Title/Summary/Keyword: pulse cycle

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Effects of the Stand-off Distance on the Weld Strength in Magnetic Pulse Welding (전자기펄스용접에서 용접강도에 미치는 접합간격의 영향)

  • Kim, Sung-Wook;Chun, Chang-Keun;Kim, Sook-Hwan
    • Journal of Welding and Joining
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    • v.26 no.6
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    • pp.48-53
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    • 2008
  • Although Magnetic Pulse Welding(MPW) is not a recently developed technique, it has gained the attention of the automotive industry. MPW has become an accepted welding process because it enables the joining of similar, and dissimilar materials, with a very short cycle time, without the need for filler metal and gases. In this study, the effect of the stand-off distance on the weld strength has been investigated. The compressive strength of the MPW joints was evaluated using UTM. The interface of weld, IMC composition and morpology were studied by SEM and EDS. It was concluded that the stand-off distance and the voltage are the main parameters influencing the strength of weld. In case of too high stand-off distance, it influenced harmful effect because of the resistance of deformation.

Effect of bath conditions and pulse parameters on tin surface finish for microelectronic packaging applications

  • Sharma, Ashutosh;Jung, Do-hyun;Jung, Jae-pil
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.11a
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    • pp.232-233
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    • 2015
  • The effects of various bath conditions such as surfactant concentration, bath pH, bath temperature, agitation of bath; as well as pulse parameters such as cathodic current density, pulse duty cycle and frequency, on the grain size, surface finish, and appearance of the tin plated coatings have been investigated. The plating bath under investigation is an aqueous acidic solution composed of a mixture of $SnSO_4$, $H_2SO_4$, and a surfactant. The bath conductivity and pH are measured by a glass pH electrode. The microstructure of the coatings produced is characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), and surface profilometry. XRD analysis shows that the deposits consist of tetragonal ${\beta}$-Sn crystal structure irrespective of plating conditions. The mechanism involved in the morphology evolution in response to various parameters and conditions has also been discussed.

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Dynamic Analysis of Metal Transfer in Pulsed-GMAW (Pulsed-GMAW의 금속 이행 현상에 관한 동적 해석)

  • 최상균;유중돈;박상규
    • Journal of Welding and Joining
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    • v.15 no.5
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    • pp.84-91
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    • 1997
  • The metal transfer phenomenon of the pulsed-GMAW is simulated by formulating the electromagnetic force incorporated with the Volume of Fluid algorithm. The free surface profiles, pressure and velocity distributions within the drop are computed numerically. Axial velocity and acceleration generated during peak current period are found to have a significant effect on drop detachment. Therefore, the accelerated inertia force becomes one of important factors affecting metal transfer in the pulsed-GMAW. When the pulse current parameters are selected properly, the molten drop is detached just after current pulse, and the operating range of the pulsing frequency increases with higher peak current and duty cycle. Calculated operating ranges show reasonably good agreements with the available experimental data.

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Numerical investigation of detonation combustion wave propagation in pulse detonation combustor with nozzle

  • Debnath, Pinku;Pandey, K.M.
    • Advances in aircraft and spacecraft science
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    • v.7 no.3
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    • pp.187-202
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    • 2020
  • The exhaust nozzle serves back pressure of Pulse detonation combustor, so combustion chamber gets sufficient pressure for propulsion. In this context recent researches are focused on influence of nozzle effect on single cycle detonation wave propagation and propulsion performance of PDE. The effects of various nozzles like convergent-divergent nozzle, convergent nozzle, divergent nozzle and without nozzle at exit section of detonation tubes were computationally investigated to seek the desired propulsion performance. Further the effect of divergent nozzle length and half angle on detonation wave structure was analyzed. The simulations have been done using Ansys 14 Fluent platform. The LES turbulence model was used to simulate the combustion wave reacting flows in combustor with standard wall function. From these numerical simulations among four acquaint nozzles the highest thrust augmentation could be attained in divergent nozzle geometry and detonation wave propagation velocity eventually reaches to 1830 m/s, which is near about C-J velocity. Smaller the divergent nozzle half angle has a significant effect on faster detonation wave propagation.

Reduction Method of Porosity Formed by Instability of Keyhole in High Power $CO_2$ Laser Welding (고출력 $CO_2$레이저 용접에서 키홀의 불안정으로 발생한 기공의 절감방법)

  • 김정일;조민현
    • Journal of Advanced Marine Engineering and Technology
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    • v.26 no.4
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    • pp.464-471
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    • 2002
  • Porosity formation in partial penetration welds by high power lasers is a serious problem in industry. There are two main causes that induce porosity formation. One form of porosity is due to gases (e.g. hydrogen, oxygen) dissolving into the weld pool because of the high temperature and then the rapid solidification traps gases as a bubble in the weld metal. The second problem is voids formed by the keyhole collapsing due to unstable keyhole fluid dynamics. The voids that form at the bottom of the keyhole are relatively large and irregular in shape compared to the gas bubbles; this void formation is the primary concern in this paper. The reduction of voids formed by keyhole collapse is achieved by improving the stability of keyhole. Two methods to improve keyhole stability are discussed in this paper: pulse modulation and beam incident angle. Pulse modulation of the laser beam was performed between 100 Hz and 500 Hz to find out the optimum frequency for the keyhole dynamics. The incident beam angle changed the impact angle of the laser beam to the work surface in a range of 0 to 25 degrees. Glycerin in a semi-solidified state is used as a medium for performing the welding because its transparency allows of visualization of the keyhole.

Study of the Al-coating on the STS 316L Stainless Steel by Pulse Plating in the Molten Salts at Room Temperature (펄스 도금법을 이용한 STS 316L 스테인리스강 상의 저온 염욕 알루미늄 코팅에 관한 연구)

  • 정세진;조계현
    • Journal of the Korean institute of surface engineering
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    • v.35 no.1
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    • pp.17-32
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    • 2002
  • Electroplating methods by molten salts and non-aqueous melts were employed for aluminium coating on STS 316L stainless steel. After coated with Ni or non-coated surface on stainless steel, Al pulse plating was carried out in two different types of electrolytes at room temperature. The Al layer from $AlCl_3$-TMPAC melts could not obtain appreciable thickness for engineering application due to chemical reactions between deposits and moisture of air. However, The Al coating by pulse plating in the Ethylbenzene-Toluene-$AlBr_3$ systems was found to be solid coating layer with a few $\mu\textrm{m}$ scale. The conductivity of Ethylbenzene-Toluene-$AlBr_3$ electrolyte was as functions of time and agitation. By seven days exposure after mixing of the electrolyte, Al-deposited layer shows uniform and near by pore-free with high current density (higher than 30mA/$\textrm{cm}^2$). The roughness and imperfection of coating layer were decreased with a increasing agitation speed. It was found that the optimum condition for the Al pulse plating on the 316L stainless steel was a 400mA peak current, duty cycle, $t_{on}$ $t_{ off}$=3ms/1ms, and a current density of 30mA/$\textrm{cm}^2$.

Thyristor전력변환기-전동기계의 무효전력의 처리에 관한 연구

  • 유철로
    • 전기의세계
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    • v.31 no.1
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    • pp.50-58
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    • 1982
  • As a method for improving the power factor and the waveform of ac line current drawn by ac to dc converters, converters of pulse-width control type with forced commutation circuits have been developed in recent years. However, these converters have rather complex commutation circuits which contain auxiliary thyristors in addition to the main thyristors, and their performance is not satisfactory. This paper proposes a new pulse-width controlled ac to dc converter, and analyses its commutation mechanism and its input and output characteristics. The proposed converter circuit consists of a usual thyristor bridge circuit with series diodes to which reactors and diodes are added. This circuit dose not contain auxiliary thyristors, and in this sense it is simpler than the previous converter circuits of pulse-width control type. Since the main thyristors of the converter can be forcedly turned off several times in a half cycle of source voltage, a pulse-width modulation control is possible in order to improve the current waveform as well as the power factor on ac line side. As to dc output side it is shown that the adjustable range of output voltage is wide and the voltage regulation is good due to a rapid reversal of voltage across the commutating capacitors by LC resonance during commutation period. It is also shown that the regenerative operation of the converter is possible.

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Phase Locked Loop based Pulse Density Modulation Scheme for the Power Control of Induction Heating Applications

  • Nagarajan, Booma;Sathi, Rama Reddy
    • Journal of Power Electronics
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    • v.15 no.1
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    • pp.65-77
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    • 2015
  • Resonant converters are well suited for induction heating (IH) applications due to their advantages such as efficiency and power density. The control systems of these appliances should provide smooth and wide power control with fewer losses. In this paper, a simple phase locked loop (PLL) based variable duty cycle (VDC) pulse density modulation (PDM) power control scheme for use in class-D inverters for IH loads is proposed. This VDC PDM control method provides a wide power control range. This control scheme also achieves stable and efficient Zero-Voltage-Switching (ZVS) operation over a wide load range. Analysis and modeling of an IH load is done to perform a time domain simulation. The design and output power analysis of a class-D inverter are done for both the conventional pulse width modulation (PWM) and the proposed PLL based VDC PDM methods. The control principles of the proposed method are described in detail. The validity of the proposed control scheme is verified through MATLAB simulations. The PLL loop maintains operation closer to the resonant frequency irrespective of variations in the load parameters. The proposed control scheme provides a linear output power variation to simplify the control logic. A prototype of the class-D inverter system is implemented to validate the simulation results.