• Title/Summary/Keyword: reaction calorimeter

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Development and application of a batch reaction calorimeter (회분식 반응열 분석 시스템의 개발과 응용)

  • 이기형;이대욱;정상태;이광순
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.947-952
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    • 1992
  • A batch reaction calorimeter is the device for estimating reaction heat along time. Reaction heat formation data are very imoprtant for batch reactor behavior analysis and operatoin. So, many types of reaction calorimeter have been introduced and used. In this study, we analyze the dynamic charateristics of the batch reaction calorimeter that is designed in our laboratory. And we introducde suitable temperature control system. As a result, we analyze reatin heat formation data obtained by simulation and introduce its application examples.

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Estimation of Heat and Rate Constant of Reaction by a Hight-Speed Isothermal Calorimeter

  • Jung, Heung-Joe;Ryu, Dong-Wan;Park, Chan-Young
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10b
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    • pp.1873-1878
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    • 1991
  • An high-speed isothermal calorimeter which can trace the progress of a liquid phase reversible reaction was constructed using analog and digital computer. By means of a set point change of the calorimeter, the thermal energy capacity and the heat of reaction in reversible reaction mixture can be measured. The heat of reaction between 2-methyl furan and maleic anhydride and the heat capacities of the adduct were 61,200 J/mol and 2.38 J/ g K, respectively. Also reaction equilibrium constant and reaction rate constants can be estimated from the response curves of the calorimeter.

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An Evaluation of Thermal Stability of Raw Materials in the Vinyl Acetate Polymerization Process (비닐아세테이트 중합공정에서 원료물질의 열적 안정성 평가)

  • Lee, Keun-Won;Han, In-Soo;Lee, Jung-Suk
    • Journal of the Korean Society of Safety
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    • v.25 no.3
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    • pp.61-65
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    • 2010
  • Most of the chemical reactions performed in the chemical industry are exothermic, meaning that thermal energy is released during the reaction. It is also important to understand the thermal hazards such as thermal stabilities and runaway reactions, which are governed by thermodynamics and reaction kinetics of the mixed materials. The paper was described the evaluation of thermal behavior caused by an exothermic batch process in manufacture of the vinyl acetate resin. The aim of the study was to evaluate the thermal stabilities of raw materials with operating conditions such as a reaction inhibitor, heating rate, reaction atmosphere and the mount of methanol charged in the vinyl acetate polymerization process. The experiments were performed in the differential scanning calorimeter(DSC), C 80 calorimeter, and thermal screening unit($TS^u$). It was suggested that we should provide the thermal characteristics for raw materials to present safe precautions with operating conditions in the vinyl acetate polymerization process.

A Study on the Thermal Decomposition Characteristics of Nitrophenylhydrazine (니트로페닐하이드라진의 열분해 특성에 관한 연구)

  • 김관응;이근원
    • Journal of the Korean Society of Safety
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    • v.16 no.2
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    • pp.75-79
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    • 2001
  • For handling and storage of reactive chemicals, the hazard evaluations have been extremely important. In the chemical industry, the most concerns are focused on the thermal harzards such as runaway reactions and thermal decompositions, which are mostly governed by thermodynamics and reaction kinetics or these reactive chemical in the system. This study no investigated the thermal decomposition characteristics of nitrophenylhydrazine isomers by using differential scanning calorimeter(DSC) and accelerating rate calorimeter(ARC). Experimental results showed that exothermic onset-temperatures in nitrophenylhydrazine(NPH) isomers were about 160-$210^{\circ}C$ by DSC and 100-$150^{\circ}C$ by ARC. The decomposition temperature acquired by ARC was about 50-$60^{\circ}C$ lower than that by DSC. Reaction heats were about 40-100cal/g by DSC and 330-750ca1/g by ARC. While ortho isomer of NPH show two distinct exothermic peaks, para isomer shows a single peak in DSC curves. The first exothermic peak for 2-NPH is mainly due to intramolecular dehydration forming 1-hydroxybenzotriazole(HOBT) and the second exothermic peak is mainly due to the decomposition of HOBT formed in the first step of decomposition. The exothermin peak in the DSC curve for 4-NPH is mainly due to dissociation of hydrazino and nitro groups.

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Evaluation of Thermal Stability in Neutralization Process of Pigment Plant (안료제조시 중화공정의 열안정성 평가)

  • Lee, Keun-Won;Han, In-Soo;Park, Sang-Hyun
    • Journal of the Korean Society of Safety
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    • v.22 no.4
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    • pp.43-50
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    • 2007
  • Lack of understanding of the process chemistry and thermodynamics are the major reasons that can is lead to thermal runaway reaction in the chemical reaction process. The evaluation of reaction factors and thermal behavior in neutralization process of pigment plant are described in this paper. The experiments were performed in the C 80 calorimeter, and Thermal Screening Unit($TS^{u}$). The aim of the study was to evaluate the results of thermal stability in terms of safety reliability to be practical applications. It suggested that we be proposed safe operating conditions and securities for accident prevention through this study.

Characteristics of Thermal Hazard in Methylthioisocyanate Synthesis Reaction Process (Methylthioisocyanate 합성반응 공정의 열적위험 특성)

  • Han, In-Soo;Lee, Keun-Won;Lee, Joo-Yeob
    • Journal of the Korean Society of Safety
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    • v.27 no.5
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    • pp.77-87
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    • 2012
  • Compared to a batch reactor, where all reactants are initially charged to the reactor, the semi-batch reactor presents serious advantages. The feed of at least one of the reactants provides an additional way of controlling the reaction course, which represents a safety factor and increases the constancy of the product quality. The aim of this study was to investigate the characteristics of thermal hazard such as a feed time, catalysis concentration and solvent concentration in methylthioisocyanate(MTI) synthesis reaction process. The experiments were carried out by the Multimax reactor system and Accelerating rate calorimeter(ARC). The MTI synthesis reaction process has many reaction factors and complicated reaction mechanism of multiphase reaction. Through this study, we can use as a tool for assessment of thermal hazard of other reaction processes by applying experiment method provided.

The Risk Assessment of Runway Reaction in the Process of Fridel-Crafts Acylation for Synthesis Reaction (화합물 합성반응 중 Fridel - Crafts Acylation 공정에서의 폭주반응 위험성평가)

  • Lee, Kwangho;Kim, Wonsung;Jun, Jinwoo;Joo, Youngjong;Park, Kyoshik
    • Journal of the Korean Society of Safety
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    • v.36 no.3
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    • pp.24-30
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    • 2021
  • Heat is generated during the synthesis and mixing process of chemical compounds due to a change in activation energy during the reaction. A runaway reaction occurs when sufficient heat is not removed during the heat control process within a reactor, rapidly increasing the temperature, reaction speed, and rate of heat generation inside the reactor. A risk assessment was executed using an RC-1 (Reaction Calorimeter) during Friedel-Crafts acylation. Friedel-Crafts acylation runs the risk of rapid heat generation during Active Pharmaceutical Ingredient (API) manufacturing; it was used to confirm the risk of a runaway reaction at each synthesis stage and during the mixing process. This study used experimental data to develop a safety efficiency improvement plan to control the risks of runaway and other exothermic reactions, which was implemented at the production site of a chemical plant.

Hazard Evaluation of Runaway Reaction in Deboronation Process Using H2O2 in DIET Synthesis of Pharmaceutical Raw Material (의약품 원료 DIET 합성 중 H2O2를 이용한 붕소제거 반응공정에서의 폭주반응 위험성 평가)

  • Kim, Won Sung;Lee, Keun Won
    • Journal of the Korean Institute of Gas
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    • v.22 no.4
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    • pp.49-54
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    • 2018
  • In the Active Pharmaceutical Ingredient(API) manufacturing company, since the product is produced by the chemical reaction, fire and explosion are frequently occurred in the process of inputting the raw powder as the chemical reaction stage. There are not many studies on safety measures through analysis of cause of accident in the actual chemical reaction stage. In this study, we investigated the heat flow in the boron removal reaction process to investigate the risk in the chemical reaction stage. The study reaction process was performed by using the reaction calorimeter for the products synthesized at the actual raw material in pharmaceutical factory. The risk was estimated by comparing the maximum temperature of the synthesis reaction, which can generate heat due to the failure of cooling in the actual manufacturing process, and the technical temperature. These results are applied to commercial manufacturing sites and safety measures to control the risk of runaway reaction due to reaction heat are suggested.

Analysis on the Reaction-to-fire's Performance of Sandwich Panel Systems by using ISO 5660-1 and EN 13823 Fire Tests (중소형 화재시험(ISO 5660-1 및 EN 13823)을 이용한 샌드위치패널 연소성능 분석)

  • Park, Kye-Won;Im, Hong-Soon;Jeong, Jae-Gun;Kim, Woon-Hyung
    • Fire Science and Engineering
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    • v.23 no.1
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    • pp.33-39
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    • 2009
  • In this study, the combustion properties, which are called the reaction-to-fire's performance, of sandwich panels were tested and analyzed according to both ISO 5660 (cone calorimeter method) and EN 13823 (SBI). Several variables including ignition time, mass loss, heat release rate, smoke production rate and $O_2$ density about four sandwich panels and four core materials (thermal insulation material) were evaluated. Combustion properties' similarity and difference of sandwich panels and core materials were compared by materials and test methods respectively. Finally test results were evaluated by Japanese standard building code, National Building code of Canada and EN 13501-1 as well.