• Title/Summary/Keyword: recycled ingot

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Mutual Solubility of Mn and Fe in AZ91 Alloy Melts and Its Application to Composition Control of AZ91D Recycled Ingots (AZ91 합금 용탕내 Mn과 Fe의 상호용해도 측정 및 AZ91D 재생지금의 성분조정에의 활용)

  • Kwon, Soon-Il;Byun, Ji-Young;Kim, Seon-Jin;Shim, Jae-Dong
    • Korean Journal of Materials Research
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    • v.13 no.9
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    • pp.619-624
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    • 2003
  • This paper describes a method to control Mn and Fe contents in recycled AZ91D ingots, based on the mutual solubility of Mn and Fe in AZ91 alloy melts. For this purpose, Fe solubility with the change of Mn content and temperature was investigated in the homogenized and re-precipitated liquid AZ91 alloy. The increase of the amount of Mn added to the melt resulted in the decrease of Fe content. The data obtained in this study was adopted to the pilot plant for recycling of the scrap. As a result, Mn and Fe contents measured in the recycled ingot were in good agreement with ASTM B93 standard.

The Brightness Change of Fractured Surface in Accordance with Inclusion Contents of Magnesium Alloy (마그네슘합금내 개재물 함유량에 따른 파단면의 명도변화)

  • Kim, Hyun Sik;Ye, Dea Hee;Kang, Min Cheol;Kim, Jung Dae;Jeong, Hae Yong
    • Journal of Korea Foundry Society
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    • v.34 no.6
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    • pp.200-213
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    • 2014
  • Pure magnesium and magnesium alloys have been applied to various kinds of industrial fields, especially automotive and electronic parts. These parts are manufactured mainly through a diecasting process. These days, magnesium ingots are used as raw material, and recycled ingots are often used for commercial purposes. But the quality of virgin magnesium and recycled ingots is not secure. Therefore, massive casting defects can occur, and some things manufactured can be damaged by these defects. This study evaluated the inclusions of virgin magnesium and recycled ingot. It also included composition analysis by spectrometer, measuring inclusion contents by SEM & EDS, and performing a brightness test on fractured surfaces. The brightness test is generally very easy and obtains results quickly, so its results have been compared with the results obtained from various test methods. From the test results, we obtained a satisfactory result in evaluating inclusion and oxide. The brightness values are lower as the inclusion contents are higher. When the brightness value is over 47 in AM50A and 44 in AZ91D, the mechanical properties are expected to be good.

4H-SiC bulk single crystal growth using recycled powder (재생 분말을 활용한 4H-SiC 벌크 단결정 성장)

  • Yeo, Im Gyu;Lee, Jae Yoon;Chun, Myong Chuel
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.32 no.5
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    • pp.169-174
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    • 2022
  • This study is to verify the feasibility of SiC single crystal growth using recycled SiC powder. The fundamental physical properties such as particle size, shape, composition and impurities of the recycled powder were analyzed, and the sublimation behavior occurring inside the reactor were predicted using the basic data. As a result of comprehensive judgment, the physical properties of the recycled powder were suitable for single crystal growth, and single crystal growth experiments were conducted using this. 100 mm 4H-SiC single crystal ingot with a height of 25 mm was grown without polytype inclusion. In the case of micro-pipe density was 0.02 ea/cm2 and resistivity characteristics was 0.015~0.020 ohm·cm2, commercial level quality was obtained, but additional analysis related to dislocation density and stacking faults is required for device application.

The Physical Properties of the Block Using Flame Resistant EPS Wastes (폐 난연성 EPS의 혼합조건에 따른 재생골재 블록의 물성에 관한 실험적 연구)

  • Cho, Kwang-Hyun;Kim, Ji-Hyun;Chung, Chul-Woo;Lee, Jae-Yong;Lee, Soo-Yong
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.152-153
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    • 2013
  • Based on the Fire Service Act of mandatory provision, new buildings are strictly forced to use fire protection materials. Flame resistant EPS is one of those materials. Unlike conventional EPS that can be fused to make EPS ingot and be recycled for various purposes, flame resistant EPS waste cannot be recycled due to the presence of protective coating that is applied to increase the fire protection properties of EPS. A suitable alternative that can process large amount of flame resistant EPS wastes needs to be developed, and one of the possible alternative is to use them as construction materials. In this research, experiments were designed to observe whether the flame resistant EPS wastes can be utilized as partial replacements of fine aggregates in cement mortar. The replacement ratio of waste EPS was varied, and its effect on compressive strength and absorption capacity was investigated. According to the experimental results, both compressive strength and absorption capacity met the Korean Standard specification for cement bricks and blocks, indicating that flame resistant EPS wastes can be used for construction purposes.

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Microstructure of Aluminum Can Body Alloys produced by Recycled UBC and Virgin Aluminum (폐알루미늄캔과 신지금으로 제조된 캔용 알루미늄 합금의 미세조직)

  • Lim Cha-Yang;Kang Seuk-Bong
    • Resources Recycling
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    • v.11 no.6
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    • pp.31-37
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    • 2002
  • Microstructure of aluminum alloys produced by the different mixing ratio of secondary ingot made by aluminum UBC (used beverage can) and virgin aluminum was investigated. The phase transitions of casted ingot by heat treatment were also studied. The alloys were melted at the electric resistance furnace, then casted using ceramic filter. Homogenization heat treatment was conducted at $615^{\circ}C$ for 10hrs to control cast microstructure. There were several kinds of phases, in as-cast condition, such as $\alpha$($Al_{12}$ $((Fe,Mn)_3$Si), $\beta$($Al_{6}$ (Fe,Mn)), and fine $Mg_2$Si phases. Especially, the amount of $\beta$-phase which was harmful in forming process was large. The $\beta$-Phase formed was transformed to u-phase by heat treatment. The fine $Mg_2$Si in the aluminum matix was also transformed to $\alpha$-phase by this heat treatment. Impurities filtered during casting process were identified as intermetallic compounds of Fe, Cu, Si.

Ingot Casting with Ferro-Titanium Pretreatment Process using Ti Scrap (타이타늄 스크랩을 활용한 페로 -타이타늄 전처리 공정 적용 모합금 주조)

  • Lee, Cho-Long;Park, Jong-Bum;Kang, Tae-Woong;Min, Tae-Sik;Jeon, Soo-Hyeok;Ro, Yoon-Gyeong
    • Journal of Korea Foundry Society
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    • v.41 no.2
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    • pp.139-143
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    • 2021
  • A type of titanium alloy, ferro-titanium, is the main material used to manufacture steel and stainless steel. Considering economic aspects, ferro-titanium ingots are intended to be manufactured using low-cost titanium scrap, and the best pretreatment process for removing impurities from recycled titanium scrap surfaces was studied here. Instead of ordinary acid or organic solvents, ecofriendly methods were researched and applied, and chip scrap materials were used. A high-quality ferro-titanium ingot was manufactured from titanium scrap after a pretreatment process was applied, and the impurities and properties were analyzed and compared with commercial material standards through a component analysis.