• Title/Summary/Keyword: rock drill

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Impact performance for high frequency hydraulic rock drill drifter with sleeve valve

  • Guo, Yong;Yang, Shu Yi;Liu, De Shun;Zhang, Long Yan;Chen, Jian Wen
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.1
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    • pp.39-46
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    • 2016
  • A high frequency hydraulic rock drill drifter with sleeve valve is developed to use on arm of excavator. In order to ensure optimal working parameters of impact system for the new hydraulic rock drill drifter controlled by sleeve valve, the performance test system is built using the arm and the hydraulic source of excavator. The evaluation indexes are gained through measurement of working pressure, supply oil flow and stress wave. The relations of working parameters to impact system performance are analyzed. The result demonstrates that the maximum impact energy of the drill drifter is 98.34J with impact frequency of 71HZ. Optimal pressure of YZ45 rock drill is 12.8 MPa-13.6MPa, in which the energy efficiency reaches above 58.6%, and feature moment of energy distribution is more than 0.650.

Assessment of Rock Mass Properties Ahead of Tunnel Face Using Drill Performance Parameters (천공데이터를 활용한 터널 막장 전방 암반특성 평가)

  • Kim, Kwang-Yeom;Kim, Chang-Yong;Chang, Soo-Ho;Seo, Kyeong-Won;Lee, Seung-Do
    • Explosives and Blasting
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    • v.25 no.1
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    • pp.67-77
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    • 2007
  • The drill monitoring data are useful for the detection of abrupt and unexpected changes in ground renditions. This paper introduces a new approach to how drill performance parameters can be used for the prediction of quantitative rock mass properties ahead of tunnel face and the blasting design. The drill monitoring parameters available for the predictions include the instantaneous advance speed, thrust force, torque, tool pressure and penetration rate. The assessment of the drill monitoring parameters will be able to build a database provided that in-situ drill monitoring informations are accumulated and enable us to make a reasonable blast design based on quantitative assessment of rock mass.

Experimental Evaluation of Percussion Performance for Rock-Drill Drifter

  • Seo, Jaho;Park, Jin-Sun;Kim, Heungsub;Noh, Dae Kyung
    • Journal of Biosystems Engineering
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    • v.40 no.1
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    • pp.1-9
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    • 2015
  • Purpose: The objective of this study was to understand the operating mechanism of the rock-drill drifter, to explain how to setup an experimental test system and measure the strain of the drifter's rod, and to evaluate the drifter's performance with respect to the impact energy and blow frequency. Methods: The structure of the rock-drill drifter and its operating principle regarding the impact process were analyzed. Static calibration was carried out to calculate the correction factor using a drifter rod as the first step of the experimental test. The impact energy and blow frequency were then calculated based on strain measurements of the drifter's rod. Results: Experimental results showed that the tested drifter elicited a blow frequency of 3330 BPM (Blows Per Minute) and generated impact energy of 170 J/blow. This indicates that the drifter elicits a higher percussion speed and results in a lower impact energy compared to the hydraulic breaker at the same input power. Conclusions: The study proposed methodologies that deal with the experimental setup and the evaluation of the performance of the rock-drill drifter. These methodologies can be extensively used for validating and improving the percussion performance of the drilling equipment.

Rock Fragmentation Assessment of a Drill Bit by Hopkinson Bar Percussion Test (홉킨스바 타격시험을 통한 드릴비트의 암반파쇄 분석)

  • Kwon, Ki-Beom;Song, Chang-Heon;Park, Jin-Young;Shin, Dae-Young;Cho, Jung-Woo;Cho, Sang-Ho
    • Tunnel and Underground Space
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    • v.23 no.1
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    • pp.42-53
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    • 2013
  • The percussion rate and spacing of the button of drill bit are very important in maximizing the drilling efficiency. Therefore, a series of percussion tests using Hopkinson bar system was carried out to assess the fragmentation performance against the beat rate and spacing of a drill bit. First, single percussion test complemented with numerical simulation was performed to analyze rock fragmentation phenomenon and to describe the fragmentation process. Next, multiple percussion test that repetitively strike the rock sample moving at predetermined rate was carried out to predict drilling efficiency against the button spacing. After the tests, the fragmented volume of the rock was measured by laser scanner and the drilling performance was analyzed using the calculated percussive energy and measured negative volume. Based on the results, the single impact performance of drill bit with 102 mm diameter was predicted.

Whole-body Vibration Exposure of Drill Operators in Iron Ore Mines and Role of Machine-Related, Individual, and Rock-Related Factors

  • Chaudhary, Dhanjee Kumar;Bhattacherjee, Ashis;Patra, Aditya Kumar;Chau, Nearkasen
    • Safety and Health at Work
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    • v.6 no.4
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    • pp.268-278
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    • 2015
  • Background: This study aimed to assess the whole-body vibration (WBV) exposure among large blast hole drill machine operators with regard to the International Organization for Standardization (ISO) recommended threshold values and its association with machine- and rock-related factors and workers' individual characteristics. Methods: The study population included 28 drill machine operators who had worked in four opencast iron ore mines in eastern India. The study protocol comprised the following: measurements of WBV exposure [frequency weighted root mean square (RMS) acceleration ($m/s^2$)], machine-related data (manufacturer of machine, age of machine, seat height, thickness, and rest height) collected from mine management offices, measurements of rock hardness, uniaxial compressive strength and density, and workers' characteristics via face-to-face interviews. Results: More than 90% of the operators were exposed to a higher level WBV than the ISO upper limit and only 3.6% between the lower and upper limits, mainly in the vertical axis. Bivariate correlations revealed that potential predictors of total WBV exposure were: machine manufacturer (r = 0.453, p = 0.015), age of drill (r = 0.533, p = 0.003), and hardness of rock (r = 0.561, p = 0.002). The stepwise multiple regression model revealed that the potential predictors are age of operator (regression coefficient ${\beta}=-0.052$, standard error SE = 0.023), manufacturer (${\beta}=1.093$, SE = 0.227), rock hardness (${\beta}=0.045$, SE = 0.018), uniaxial compressive strength (${\beta}=0.027$, SE = 0.009), and density (${\beta}=-1.135$, SE = 0.235). Conclusion: Prevention should include using appropriate machines to handle rock hardness, rock uniaxial compressive strength and density, and seat improvement using ergonomic approaches such as including a suspension system.

Wear assessment of the WC/Co cemented carbidetricone drillbits in an open pit mine

  • Saeidi, Omid;Elyasi, Ayub;Torabi, Seyed Rahman
    • Geomechanics and Engineering
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    • v.8 no.4
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    • pp.477-493
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    • 2015
  • In rock drilling, the most important characteristic to clarify is the wear of the drill bits. The reason that the rock drill bits fail with time is wear. In dry sliding contact adhesive wear deteriorates the materials in contact, quickly, and is the result of shear fracture in the momentary contact joins between the surfaces. This paper aims at presenting an overview of the assessment of WC/Co cemented carbide (CC) tricone bit in rotary drilling. To study wear of these bits, two approaches have been used in this research. Firstly, the new bits were weighted before they mounted on the drill rigs and also after completion their useful life to obtain bit weight loss percentage. The characteristics of the rock types drilled by using such this bit were measured, simultaneously. Alternatively, to measure contact wear, namely, matrix wear a micrometer has been used with a resolution of 0.02 mm at different direction on the tricone bits. Equivalent quartz content (EQC), net quartz content (QC), muscovite content (Mu), coarseness index (CI) of drill cuttings and compressive strength of rocks (UCS) were obtained along with thin sections to investigate mineralogical properties in detail. The correlation between effective parameters and bit wear were obtained as result of this study. It was observed that UCS shows no significant correlation with bit wear. By increasing CI and cutting size of rocks wear of bit increases.

Basic properties survey report on the rock classification (암반 등급분류를 위한 기초 물성조사 보고서)

  • Huh, Ginn
    • Journal of the Korean Professional Engineers Association
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    • v.24 no.3
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    • pp.43-50
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    • 1991
  • On the ground foundation works for Bldg site, Rock classification test can be obtained as follows due to the International Society for Rock Mechanics. 1. In-take test ; Compression strength, Point load test. 2. In-situ test : Schmidt hammer test. Burden test finaly the convinient co-relation table between strength and S.H. test were carried out for site-engineer. This project is one of contineous works regarding to Burden test from Jack leg drill( ø 36mm) to Crawler drill( ø 75mm) use.

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A Study on the Effect of Irregular Drill-hole Depth on Blast Vibration (불규칙한 천공장이 발파진동 크기에 미치는 영향에 관한 연구)

  • 강추원
    • Tunnel and Underground Space
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    • v.13 no.4
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    • pp.316-320
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    • 2003
  • This study is to evaluate an irregular drill-hole depth having an effect on the blast vibration. The relationship between a peak particle velocity and a cube root scaled distance with respect to three drill-hole depths with 2.1m, 2.3m and 2.4m are compared and analyzed using a numerical regression analysis. According to the results, the deeper a drill-hole depth is the larger a peak particle velocity is. It is suggested that a drill-hole depth is proportional to a peak particle velocity at the same scaled distance. Therefore, a regular drill-hole should be carried out in order that the blast vibration velocity of a fixed range under a allowable vibration velocity is maintained.

Evaluation of a Drill Bit Button Arrangement for Enhanced Drilling Efficiency (천공 효율 향상을 위한 드릴비트 버튼배열 성능평가 방법)

  • Kang, Hoon;Cho, Jung Woo;Jeong, Myeong Sik;Cho, Yong Jae;Lee, Sang Kon;Lee, Jae Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.6
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    • pp.575-581
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    • 2015
  • The drill bit, which directly transmits percussive forces and torque to the rock, is the core part of a rock drilling machine. For effective drilling, the button arrangement of a drill bit should be optimized because it is the most important design factor in determining drilling efficiency. Furthermore, a quantitative method is necessary to evaluate the button arrangement for the optimization of the drill bit button. Therefore, we propose a new method for the evaluation of the drill bit button arrangement using new evaluation indices, which include the overlapped impact area, blank area, and moment. Moreover, we verify the suitability of the proposed evaluation method by applying it to the conventional button arrangement.

A Pilot Study of Stiffness Mesurements for Tunnel-Face Materials Using In-hole Seismic Method (인홀 시험을 이용한 터널 막장의 암반강성 측정에 대한 적용성 연구)

  • Mok, Young-Jin;Kim, Young-Su
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.445-456
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    • 2005
  • The research concentrates on improving the in-hole seismic probe, which has been developed in past five years, to be used in stiffness measurements of tunnel-face materials. The probe was down-sized to be fit in 45-mm diameter holes(or BX) drilled by a jumbo-drill, which is used to drill holes to install explosives for tunneling. Also trigger system was improved by using a down-speeding motor for operating convenience and air packing system was replaced with a set of plate-springs to eliminate supply of compressed air. These modifications are to adjust the probe for the unfavourable environment inside of tunnels and to test without any further drilling cost. The probe and testing procedure were successfully adopted with horizontal holes drilled by a jumbo-drill at a tunnel-face to evaluate the stiffness of rock mass. The measured shear wave velocities can be used to estimate deformation properties of rock mass for tunnel analyses.

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