• Elastomers and Composites
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• v.49 no.4
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• pp.275-283
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• 2014

Butyl rubber is used as an adhesive and it is mainly used in the form of sheets. The goal of this study is to design an extrusion die for the butyl rubber sheets using computer simulation. The extrusion die for the butylrubber sheets consists of manifold area and land area. In the manifold area, flows are spread from the entrance of the extrusion die to the land area. In the land area, flows become stable to the flow direction and uniform sheet can be obtained. Island area is being installed in the land area to get uniform flow. Four parameters, angle of manifold, length of manifold, length of land and island, were examined in the computer simulation. The optimum geometry of the extrusion die is derived which has a uniform flow in the width direction of the die.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.762-767
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• 2007

As a macromolecule material, melted rubber flow shows characteristics of shear thinning fluid. The dynamic viscosity of this rubber fluid is influenced by temperature and shear strain rate. In this study, the numerical simulation of rubber extrusion forming process has been performed using commercial CFD code, Polyflow. Power-law model considering the effect of shear rate is used for the computer simulation of this non-Newyonian flow. Also Non-isothermal behavior is considered as Arrhenius-law model. Distributions of velocity and temperature are predicted through the simulation.

• Rubber Technology
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• v.7 no.1
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• pp.8-16
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• 2006

Plastic/rubber blends are ultrasonically treated during continuous extrusion in order to investigate the in-situ compatibilization of the blends without any chemicals. The mechanical properties of each blend were significantly improved by ultrasonic treatment. It is believed that ultrasonic treatment of the blends enhances intermolecular interaction, improves adhesion at the interface and creates copolymers during very short time. The created copolymers are believed to be a major reason for enhancing mechanical properties of the blends by in-situ compatibilization during extrusion. This process can be applied fur preparing plastic/rubber blends to make thermoplastic elastomers or plastic/plastic and rubber/rubber blends, and for making novel copolymers from practically any pairs of existing polymers to achieve desirable chemical and physical properties.

• Elastomers and Composites
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• v.38 no.1
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• pp.38-50
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• 2003

This paper describes recent advances in ultrasonic devulcanization technology and the in.Situ ultrasonic compatibilization of the blends of the immiscible polymers by making copolymers at the interfaus and their vicinities and our understanding of the mechanism of these processes.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.05a
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• pp.209-212
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• 2007

Rubber compounds have high viscoelastic property. One of the viscoelastic behaviors during profile extrusion is the swelling of extrudate. In this study, die swell of rubber compounds at the capillary die have been investigated through an experiment and computer simulation. They have been performed using fluidity tester in experiment and commercial CFD code, Polyflow in computer simulation. Die swell of rubber compounds for relaxation time at several modes under same conditions with the experiment were predicted using non-linear differential viscoelastic model, Phan-Thien-Tanner (PTT) model. The simulation was analyzed compared with the experiment. Viscoelastic behaviors for pressure, velocity and shear rate distribution were analyzed at the capillary die. It is concluded that the PTT model successfully represented the amount of the optimal die swell of rubber compounds for relaxation time at different modes.

• Transactions of Materials Processing
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• v.16 no.4 s.94
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• pp.260-265
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• 2007

Rubber compounds have high viscoelastic property. One of the viscoelastic behaviors during profile extrusion is the swelling of extrudate. In this study, die swells of rubber compounds at the capillary die have been investigated through experiment and computer simulation. Experiments and simulations have been performed using fluidity tester and commercial CFD code, Polyflow respectively. Die swells of rubber compounds in a capillary die were predicted using non-linear differential viscoelastic model, Phan-Thien-Tanner(PTT) model for various relaxation times and relaxation modes. The results of simulation were compared with the experiments. Pressure and velocity distribution, and circulation flows at the comer of capillary die have been investigated through computer simulation. It is concluded that the PTT model successfully represented the amount of the die swell of rubber compounds for various relaxation times at different modes.

• Elastomers and Composites
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• v.33 no.2
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• pp.93-102
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• 1998

In electric cable industries, the curing extent of the rubber materials covering the electric cores gives an significant effect on their final performance. The curing extent of rubber is controlled mostly by pull-out velocity of cable in the extrusion process. The final curing extent may be different for different radial positions inside the rubber because of the non-uniform temperature distributions during the curing process. In this contribution, the prediction of curing extent distribution throughout the radial direction of rubber is represented when the cable is passing through the steam curing zone with a fixed pull-out velocity. The prediction of the optimum pull-out velocity for the desired curing extent distribution is also reported. The steady-state heat balance was developed for the curing and cooling processes in which the pull-out rubber was cured by high temperature steam and then cooled by ambient water. A few essential material properties such as density, specific heat, and thermal conductivity were measured to analyze the temperature distribution during the curing and cooling processes. The times to reach 90% curing extent at varying temperatures were measured and used to determine the final cure extent distribution inside the rubber.

• The Journal of the Korean dental association
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• v.19 no.3 s.142
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• pp.283-286
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• 1981

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2001.07a
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• pp.890-893
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• 2001

Two-layer self bonding insulating tape consists of butyl rubber(IIR ; Isobutylene-isoprene rubber) adhesive layer and polyethylene protective film. Butyl rubber have inherent characteristics such as resistance to corrosion and water, low temperature flexibility, excellent electrical insulating properties also resistance to environmental effect such as ozone and ultraviolet. Polyethylene film was used for the purpose of good insulating properties and resistance to ozone and ultraviolet. The tape was manufactured using extrusion and calender method.

• Elastomers and Composites
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• v.30 no.3
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• pp.235-246
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• 1995

When an O-ring is installed in a high fluid pressure device, a section of the O-ring is extruded into the piston-cylinder clearance gap. Any tendency towards extrusion will induce wear in dynamic applications, leading to premature failure of the seal. In this study, the mechanism of initial extrusion of the O-ring was studied, 1.e., how much amount of the O-ring will be extruded into the clearance gap at a certain pressure. The relationship between extrusion depth and a clearance gap or fluid pressure were studied by finite element analysis (FEA). After that, Salita's experimental data were analyzed. The result is that Initial extrusion depth for an O-ring into a clearance gap was 1.11 times the product of dimensionless pressure difference $(p-p_1)/E$ and clearance gap c. The required pressure $p_1$ for zero extrusion depth was found to decrease logarithmically with increasing clearance gap.