• Title/Summary/Keyword: sand-blasting

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Effects of Sand Blasting on TiAlN Coating on WC Hard Metal Alloy Tip (WC위 TiAlN 코팅층에 미치는 Sand Blasting 처리의 영향)

  • Lee, Han-Young
    • Tribology and Lubricants
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    • v.37 no.2
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    • pp.54-61
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    • 2021
  • The effect of the sand blasting before TiAlN coating in the manufacture of WC hard metal alloy tips have been studied. For four different tips, according to the status of processing of the sand blasting and the coating, residual stress measurement by X-ray diffraction and several tests for mechanical properties have been conducted. The results suggest that there was no difference in static mechanical properties, such as hardness, surface roughness and elastic modulus, between two coatings. Furthermore, compressive residual stress was generated equally on their surfaces. Additionally, the compressive residual stress in substrate WC was found to increase greatly when subjected to sand blasting treatment. However, the compressive residual stress decrease after coating regardless of sand blasting treatment. Nevertheless, it is confirmed that the compressive residual stress generated in the coating after sand blasting is less than that in the non-sandblasting coating. This was attributed to the plastic deformation occurring in the WC substrate during coating after sand blasting. In contrast to the scratch test results, sand blasting was assumed to have a negative effect on the adhesion between the coating and substrate. This is because there is a high possibility of microcracks due to plastic deformation in the WC substrate under the coating after sand blasting.

Effect of Ni plating and surface roughness on the bonding strength of thermoelectric module (열전 모듈의 접합강도에 미치는 Ni 도금 및 표면 거칠기의 영향)

  • Kim, Seong-Sun;Go, Byeong-Man;Son, In-Jun;Park, Gwan-Ho;Jo, Sang-Heum
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.11a
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    • pp.347-348
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    • 2015
  • Ni 도금 및 표면 거칠기에 따른 열전모듈의 접합강도 특성을 알아보기 위해 Bi-Te 소재 위에 Sand-blasting 방법을 사용하여 표면 거칠기를 조절하고, Ni-P 무전해 도금을 수행하였다. 접합강도 측정 및 표면 성분을 분석하기 위해 전단응력 측정기, FE-SEM을 이용하였다. Sand-blasting과 Ni 도금을 실시한 시편이 sand-blasting과 도금을 미실시한 대조군보다 전단응력이 높았고, 큰 방 수의 sand로 sand-blasting 한 시편일수록 전단응력이 더 높은 경향성을 보였다.

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Modeling of Sand Blasting Process for Anti-Glare Surface Treatment of Display Glass (디스플레이 유리의 눈부심 방지 표면처리를 위한 샌드 블래스팅 공정의 모형화)

  • Min, Chul Hong;Kim, Tae Seon
    • Journal of the Korean institute of surface engineering
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    • v.51 no.5
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    • pp.303-308
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    • 2018
  • Currently hydrofluoric acid (HF) based glass etch method is widely used for anti-glare (AG) surface treatment since it can effectively alleviate the specular reflection problem with relatively low processing cost. However, due to the environmental regulation and safety problem, it is essential to develop alternative technology to replace this method. For this, in this paper, we propose sand blasting based AG surface treatment method for display glass. To characterize the sand blasting process, surface roughness, haze, surface durability, and flatness are considered as process outputs and central composite design (CCD) method and response surface model (RSM) method are applied to model each process output. Models for surface roughness and haze showed 96.44% and 97.24% of R-squared values, respectively and they can be applied to optimize AG surface treatment process for various haze level requirements of display industries.

The Effect of Bottom-Hole Stemming Materials on Vibration Level at Urban Area Blasting (시가지 발파에서 공저 전색물이 발파진동에 미치는 영향)

  • 강추원
    • Tunnel and Underground Space
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    • v.7 no.1
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    • pp.51-57
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    • 1997
  • This study provides the results of two different blasting methods applied at the H Telcon construction site in Yeon-dong, Cheju Island. One is the traditional blasting method without bottom-hole stemming and the other with bottom-hole stemming using the materials such as sand, polystyrene and sawdust in 5~10 cm lengths. The effect of these materials on vibration level was studied. Assuming that safety criterion of vibration level be 0.5cm/set, 95% confidence limit line of measured data shows that maximum charge weight per delay could be increased in the following order; traditional methed, polystyrene stemming, sand stemming, sawdust stemming.

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The Study on the Verification of the Blasting Effect of Blast Stemming Material and Plug Device (발파전색재료 및 플러그 장치의 발파효과 검증 연구)

  • Ko, Young-Hun
    • Tunnel and Underground Space
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    • v.32 no.4
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    • pp.272-284
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    • 2022
  • This study conducted tunnel blasting to evaluate the blasting effect of a shear thickening fluid-based blasting stemming material and a sealed plug device under development. STF single stemming and STF stemming materials were combined with plugs to a tunnel blasting to which the SAV-Cut method was applied, and the advanced rate and fragmentation of tunnel blasting muck pile were compared when sand stemming was used. Tunnel advanced rate was evaluated using a 3D laser scanner. When the STF stemming material and STF stemming material with the plug were compared to the sand stemming material, it increased by 5.7 and 5.36%, respectively. As a result of evaluation of the fragmentation of tunnel blasting muck pile, it was the best when the STF stemming material was applied, and it decreased by about 61% compared to the case of sand stemming blasting. However, no significant improvement in blasting effect was observed with the application of plug devices.

Performance and Charging-Discharging Behavior of AGM Lead Acid Battery according to the Improvement of Bonding between Active Material/Substrate using Sand-Blasting Method (Sand-Blasting법을 이용한 활물질/기판간 결합력 향상에 따른 AGM 연축전지의 성능 및 충방전 거동)

  • Kim, Sung Joon;Lim, Tae Seop;Kim, Bong-Gu;Son, Jeong Hun;Jung, Yeon Gil
    • Korean Journal of Materials Research
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    • v.31 no.2
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    • pp.75-83
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    • 2021
  • To cope with automobile exhaust gas regulations, ISG (Idling Stop & Go) and charging control systems are applied to HEVs (Hybrid Electric Vehicle) for the purpose of improving fuel economy. These systems require quick charge/discharge performance at high current. To satisfy this characteristic, improvement of the positive electrode plate is studied to improve the charge/discharge process and performance of AGM(Absorbent Glass Mat) lead-acid batteries applied to ISG automotive systems. The bonding between grid and A.M (Active Material) can be improved by applying the Sand-Blasting method to provide roughness to the surface of the positive grid. When the Sand-Blasting method is applied with conditions of ball speed 1,000 rpm and conveyor speed 5 M/min, ideal bonding is achieved between grid and A.M. The positive plate of each condition is applied to the AGM LAB (Absorbent Glass Mat Lead Acid Battery); then, the performance and ISG life characteristics are tested by the vehicle battery test method. In CCA, which evaluates the starting performance at -18 ℃ and 30 ℃ with high current, the advanced AGM LAB improves about 25 %. At 0 ℃ CA (Charge Acceptance), the initial charging current of the advanced AGM LAB increases about 25 %. Improving the bonding between the grid and A.M. by roughening the grid surface improves the flow of current and lowers the resistance, which is considered to have a significant effect on the high current charging/discharging area. In a Standard of Battery Association of Japan (SBA) S0101 test, after 300 A discharge, the voltage of the advanced AGM LAB with the Sand-Blasting method grid was 0.059 V higher than that of untreated grid. As the cycle progresses, the gap widens to 0.13 V at the point of 10,800 cycles. As the bonding between grid and A.M. increases through the Sand Blasting method, the slope of the discharge voltage declines gradually as the cycle progresses, showing excellent battery life characteristics. It is believed that system will exhibit excellent characteristics in the vehicle environment of the ISG system, in which charge/discharge occurs over a short time.

Effect of sandblasting and liner on shear bond strength of veneering ceramic to zirconia (샌드블라스팅 처리와 라이너가 지르코니아와 전장도재의 전단결합 강도에 미치는 영향)

  • Kim, Ki-Baek;Kim, Jae-Hong
    • Journal of Technologic Dentistry
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    • v.43 no.1
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    • pp.6-12
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    • 2021
  • Purpose: This study aimed to compare the shear bond strength between zirconia cores and veneer ceramics as per the sand blasting and liner treatments. Methods: The following 4 groups of zirconia-veneering ceramic specimens were prepared: (1) Group I, untreated; (2) Group II, with 110 ㎛ aluminium oxide (Al2O3) sandblasting; (3) Group III, with liner (IPS e.max ZirLiner; Ivoclar Vivadent); and (4) Group IV, with 110 ㎛ Al2O3 sand blasting and liner. Surface roughness was measured for all the prepared specimens, and the surface morphology was observed using a scanning electron microscope. All the samples (n=40) were fixed with measuring jigs, and shear bond strengths were obtained using a universal testing machine with a crosshead speed of 0.5 mm/min. The shear bond strength data were analyzed using one-way analysis of variance and t-test. The post hoc comparison was performed using the Tukey's test (α=0.05). Results: A significant difference in the surface roughness was observed between the specimens of groups I and II (p<0.05). Surface treatment with liner and sandblasting showed higher shear bond strength between zirconia core and veneering ceramic (p<0.05). Conclusion: The sand blasting and liner treatment increased the shear bond strength between zirconia core and veneering ceramic.

Phase transition of Zirconia by surface treatments (지르코니아 표면 가공에 따른 상변이)

  • Lee, Jung-Soo;Shim, Jeong-Seok;Jung, Hyung-Ho
    • Journal of Technologic Dentistry
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    • v.32 no.2
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    • pp.57-63
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    • 2010
  • Purpose : This study aimed to find out the effects of treatments on the surface of Zirconia. Methods : To this end, we selected six treatments that have been used widely: steam cleaning, 2bar & 6bar sand blasting, grinding by green stone point, grinding by diamond bur, and grinding by diamond bur with water spray. Results : The results of our study showed that monoclinic rate increased from all six treatments. Monoclinic rate varied by treatments, ranged from 0.6% (steam cleaning) to 6.5% (6bar sand blasting). These values from all six treatments were below ISO 13356 standard, which is 25%. Also, we found that two treatments (green stone point and diamond bur) increased roughness of surface of Zirconia. Conclusion : This study concluded that phase changes of Zirconia were not significant by using six treatments we employed.

Coupling Effects of Stemming Materials in Blasting Hole by AUTODYN Analysis (발파공 내 전색물의 커플링 효과에 대한 AUTODYN 수치해석)

  • Baluch, Khaqan;Ko, Young Hun;Yang, Hyung-Sik
    • Explosives and Blasting
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    • v.35 no.3
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    • pp.9-14
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    • 2017
  • Coupling effects of the stemming materials for single borehole were studied by AUTODYN analysis and compared to understand the role of different stemming materials on transmitting the pressure from blasthole to the surrounding rocks. Five different material properties, air, sand, water, 10% and 20% gelatin were selected. Authors assumed that high pressure detected in borehole means better fragmentation. Simulations show that these coupling materials lead to different level of pressure in the blasting hole and 20% gelatin turns out to be highest among them. Results show that gelatin can be used as better coupling material than sand or water.

Effect of Tamping Materials on the External Charge Blasting of Structural Members (부재 절단을 위한 외부장약 발파의 전색효과)

  • Yang, Hyung-Sik;Kim, Jung-Gyu;Ko, Young-Hoon;Rai, Piyush
    • Explosives and Blasting
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    • v.31 no.1
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    • pp.49-54
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    • 2013
  • External charges with four different kinds of tamping materials are tested to determine the effect of tamping on the blasting of steel components and concrete blocks. The tamping materials used are tamping cap, urethane foam, sand bag and mud. As a result, the tamping cap, urethane foam, and sand bag show no significant effect of tamping. But the mud tamping shows that the charge amount can be reduced by more than 20% in completely cutting the structural components. In addition, it is found from the test that the standard equation for calculating the proper charge is rather conservative, which means the equation overestimates the necessary charge for the blasting.