• Title/Summary/Keyword: scale roller rig

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Development of the Roller Rig for 1/5 Scaled Half Railway Vehicle to perform Running Stability Test (철도차량 주행안정성 시험용 축소형 반차체 주행시험기 개발)

  • Shin, Yu-Jeong;You, Won-Hee;Hur, Hyun-Moo;Park, Joon-Hyuk
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.5
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    • pp.543-550
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    • 2011
  • The development of railway vehicles such as new mechanism of railway vehicle or design parameters of suspension have been used the application of scaled roller rig to the study of railway vehicle dynamics. In this paper, the critical speed was compared between full scale and 1:5 scale of numerical model. And to verify the simulation results, the critical speed was confirmed using the 1:5 scaled roller rig. According to the results, we expect that the developed roller rig will be used in the study for the dynamic characteristics of railway vehicle.

A study on the Dynamic analysis of 1/5 scale derailment simulator model (소형 탈선 시뮬레이터 축소모델 동특성 해석에 관한 연구)

  • Lee, Se-Yong;Eom, Beom-Gyu;Kang, Bu-Byoung;Lee, Hi-Sung
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.337-342
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    • 2011
  • A roller rig has been widely used in the study about dynamic stability and railway safety. However, the cost for constructing the roller rig and the difficulty in adjusting the design parameters for vehicle systems lead to the development of a small scale simulator which is cheaper than the large scale test systems and easy to control the parameters affecting dynamic characteristics of the railway vehicle. For the operation of the small scale test system called a small scale simulator, it is required to investigate the performance and characteristics of the system. This could be achieved by a comparative study between an analysis and an experiment. This paper presented the analytical model which could be used for verifying of the test results and understanding of the physical behavior of the dynamic system comprising the small scale bogie and the simulator.

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Development of the Scale Track to Test Bogie Steering Performance (대차 조향 특성 시험을 위한 축소 트랙 개발)

  • Hur, Hyun-Moo;Park, Jun-Hyuk;You, Won-Hee;Park, Tae-Won
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.301-305
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    • 2007
  • The performance of the railway bogie is classified into the stability and the steering performance. Testing for the bogie stability is conducted on the roller rig. But testing for the bogie steering performance on test facility is very difficult, so the testing for the vehicle curving performance is conducted on the real curve track. And it is desirable to test on the full scale test rig, but it caused many problems relating to test costs, test time. To overcome these problems, the small scale test rig is actively used in the field of bogie stability. Thus, in this paper, we have studied the scale track to test the bogie steering performance. For this, we designed the 1/5 scale test track equivalent to radius 200 curve and confirmed the validity of the testing for the bogie steering performance on the scale curve track through the testing using 1/5 scale bogie.

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A Study on the Critical Speed of 1/5 Scaled Bogie Model (1/5 스케일 축소대차 모델 임계속도에 관한 연구)

  • Hur, Hyun-Moo;Park, Joon-Hyuk;Kim, Min-Soo;You, Won-Hee;Park, Tae-Won
    • Journal of the Korean Society for Railway
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    • v.10 no.6
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    • pp.800-805
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    • 2007
  • The critical speed of railway bogie is very important in terms of the verification of the vehicle design procedure and safety. The dynamic performance of bogie is tested on the railway roller rig in a laboratory in place of field testing on track. But, the testing on the full scale roller rig caused many problems relating to test costs, test time and has the difficulty in test condition setup. To overcome these problems, scaled models were used in the filed of railway vehicle design and test. In this paper, we have studied the critical speed of scaled bogie model. We have made the 1/5 scaled bogie, the scaled roller rig and analyzed the critical speed of the scaled bogie through the numerical simulation and running test of the scaled bogie. We have confirmed that the analysis results of the critical speed correspond with the test results.

Analysis of the Vibration Characteristics of a High-Speed Train using a Scale Model (축소모델을 통한 고속철도 차량의 진동특성 해석 및 검증)

  • Han, Jae Hyun;Kim, Tae Min;Kim, Jeung Tae
    • Journal of the Korean Society for Railway
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    • v.16 no.1
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    • pp.7-13
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    • 2013
  • A scaled version of a roller rig is developed to demonstrate the dynamic characteristics of a railway vehicle for academic purposes. This rig is designed based on Jaschinski's similarity law. It is scaled to 1/10 of actual size and allows 9-DOF motion to examine the up and down vibration of a train set. The test rig consists of three sub-hardware components: (i) a driving roller mechanism with a three-phase AC motor and an inverter, (ii) a bogie structure with first and second suspensions, and (iii) the vehicle body. The motor of the rig is capable of 3,600rpm, allowing the test to simulate a vehicle up to a maximum speed of 400Km/hr. Because bearings and joints are properly connected to the sub-structures, various motion analyses, such as a lateral, pitching, and yawing motion, are allowed. The slip motion between the rail and the wheel set is also monitored by several sensors mounted in the rig. After the construction of the hardware, an experiment is conducted to obtain the natural frequencies of the dynamic behavior of the specimen. First, the test rig is run and data are collected from six sets of accelerometers. Then, a numerical analysis of the model based on the ADAMS program is derived. Finally, the measurement data of the first three fundamental frequencies are compared to the analytical result and the validation of the test rig is conducted. The results show that the developed roller rig provides good accuracy in simulating the dynamic behavior of the vehicle motion. Although the roller rig designed in this paper is intended for academia, it can easily be implemented as part of a dynamic experiment of a bogie and a vehicle body for a high-speed train as part of the research efforts in this area.

A Study on the Factors Influencing the Non-Linear Stability of Railway Vehicles (철도차량의 비선형 안정성에 영향을 미치는 인자 연구)

  • Chung, Woo-Jin;Shin, Jeong-Ryol
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.513-518
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    • 2001
  • This research has been performed to estimate the hunting motion hysteresis of railway passenger cars. An old and a new car with almost same structure are chosen as analysis models. To solve effectively a set of simultaneous equations of motion strongly coupled with creep relations, shooting algorithm in which the nonlinear relations are regarded as a two-point boundary value problem is adopted. The bifurcation theory is applied to the dynamic analysis to distinguish differences between linear and nonlinear critical speeds by variation of parameters. It is found that there are some factors and their operation area to make nonlinear critical speed respond to them more sensitivity than linear critical speed. Full-scale roller rig tests are carried out for the validation of the numerical results. Finally, it is concluded that the wear of wheel profile and the stiffness discontinuities of wheelset suspension caused by deterioration have to be considered in the analysis to predict hysteresis of critical speed precisely.

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Stability Evaluation of the Railway Bogie According to the Tread Inclination of Wheel Profile Using Scale Model (축소모델을 이용한 차륜답면형상 답면구배에 따른 안정성 평가)

  • Hur, Hyun-Moo;You, Won-Hee;Kim, Nam-Po;Park, Tae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.1099-1107
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    • 2009
  • Numerical simulation and experimental study to evaluate the critical speed of the railway bogie according to the tread inclination of wheel profile were conducted using 1/5 scale model. It has been shown that the results of the critical speed analysis for the scale bogie model is very close to the test results using scale bogie model and the critical speed is decreased in proportion to the increase of equivalent conicity of wheel profile. Results of this study show that the scale model could be applied to research area relating to vehicle stability as an alternative to overcome the experimental problems caused by full scale test on the roller rig.