• Title/Summary/Keyword: screen printing

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A Study on the Optimal Selection Method of Screen Mesh for Domestic Halftone Screen Printing (국내 하프톤 스크린 인쇄를 위한 최적의 스크린 망사 선택 방법에 관한 연구)

  • Choi, In-Sik;Cho, Ga-Ram;Koo, Chul-Whoi
    • Journal of the Korean Graphic Arts Communication Society
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    • v.31 no.1
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    • pp.1-14
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    • 2013
  • Screen printing is a printing method with flexible plate surface characteristics. In addition, since the appearance of electronics industry the screen printing has been demanding high quality and definition. However, Screen printing is a method for taking ink through mesh opening because screen mesh tends to restrict quality of screen printing. In particular, the biggest problem compared with other printing type is halftone reproduction characteristics. Halftone reproduction characteristics for screen printing depend on screen mesh and opening. Dot losses or dot gains are observed through various types of screen mesh because thread of screen mesh interfere with the movement of the ink. Excessive dot losses or gains can affect the tonal range. Furthermore, this problem can result in other problem such as bad contrast and gray balance. Therefore, it is an important factor to use proper screen mesh for halftone screen printing. However, domestic screen printing industry relies on worker's experience in field rather than depending on objective data although standardized specifications and optimal printing conditions are required for screen printing. For this reason, it is important to stipulate standard condition for domestic screen printing industry. Therefore, it was examined to find tonal range by mesh opening in halftone prints process of screen printing used domestic paper and ink in this study. In addition, TVI(Tone Value Increase) characteristic was observed by comparing to the manuscripts and prints of the dot area ratio. Furthermore, contrast value and gray balance were confirmed for each condition of the printout. Conditions for the proper selection of screen mesh screen for the quality of the prints were also examined, compared with the international standard of screen printing, ISO 12647-5.

A study on the screen printing of high definition used FM screen (FM Screen을 이용한 高精細 스크린 인쇄에 관한 연구)

  • Kim, Gi-Ho;Cho, Ga-Ram;Koo, Chul-Whoi
    • Journal of the Korean Graphic Arts Communication Society
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    • v.20 no.2
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    • pp.31-43
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    • 2002
  • Screen printing is a stencil process whereby ink is transferred to the substrate through a stencil supported by a fine fabric mesh. Therefore screen had a tendency to distort and swell, as ink was deposited between the fibers, and were difficult to clean. The tow importance of stencil parameters that affect print quality are stencil thread diameter and the fabric thickness because of their influence on both ink deposit and print definition. Since screen printing inks can be formulated to adhere to almost any surface, and the printing process itself can be handled almost any substrate in a wide variety of shape, screen printing is a very versatile process. The small size pronting is reproduced image used screen printing because the surface of substrates is not suited at screen printing method. In screen printing, the need of high definition printing is gradually increasing according to developing special inks. A conventional haftone, so called AM screening, is simple and easy to implement, but the haftone dot patterns by using this method are not free for the moire fringe. This paper is used densitometry and image analysis to investigate relation with printing according to screen mesh, opening size and resolution of copy in image reproduction used FM screen. We had the good result of dot gain and tone reproduction on the screen printing of high definition using FM screen.

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Analysis of Cross-Section Shape Slope of Pillar for Vacuum Glazing according to the Screen Printing Parameters (스크린 인쇄 공정 변수에 따른 진공유리용 필러의 단면형상 기울기 분석)

  • Kim, Jae Kyung;Jeon, Euy Sik
    • Journal of the Semiconductor & Display Technology
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    • v.11 no.4
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    • pp.43-48
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    • 2012
  • The screen printing method is much used in the flat panel display field including the LCD, PDP, FED, organic EL, and etc. for forming the high precision micro-pattern. Also A number of studies of screen printing method has been conducted as the method for the cost down through the improvement of productivity. Because of being the dot printing method of the cylindrical shape not being the line printing method like the existing PDP barrier rib and phosphor, the pillar arrays using the screen printing method is deposited in the hemispherical type not being cylindrical shape in the existing printing process conditions. In this paper, the parameters were set on the screen printing device in order to deposit the cross-sectional shape with the cone or trapezoid shape of the pillar in depositing the pillars used the screen printing device for vacuum glazing. The cross-sectional shape slope of the pillar according to the parameters was measured. And analysis the effect of the screen printing process conditions on the cross-sectional shape slope of pillars based upon the result of being measured. The processing conditions were drawn to minimize the cross-sectional shape slope of pillar.

The Determination of Screen Printing Main Factors for Array of Vacuum Glazing Pillar by using Factorial Design of Experiments (요인 실험계획법을 이용한 진공유리 지지대 배치용 스크린 인쇄 주요공정변수 설정)

  • Kim, Jae Kyung;Jeon, Euy Sik
    • Journal of the Semiconductor & Display Technology
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    • v.12 no.1
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    • pp.47-51
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    • 2013
  • The screen printing is a process that is widely used in manufacturing process of various fields such as flexible devices, portable multimedia devices, OLED, and the solar cell. The screen printing method has been studied as a method for forming the high precision micro-pattern, making the low-cost manufacturing process and reducing cost through improvement of productivity. It is applicable to deposit and forming the pillars which are one of the core element for comprising vacuum glazing. In this paper, by using the paste of the glass frit base, the screen printing was performed. We analyzed the effect for the printing process to deposit pillar paste on the screen printing parameters by the factorial experimental design. The polynomial predicting the volume of the printed supporting pillars was drawn by using screen printing.

The Screen Printing using Double Layer Screen Plate (이중층 스크린 인쇄판을 사용한 스크린 인쇄)

  • Kang, Young-Reep;Jung, Gi-Young
    • Journal of the Korean Graphic Arts Communication Society
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    • v.28 no.2
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    • pp.57-67
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    • 2010
  • The double layer screen plate tensioned with two sheets screen mesh is more thicker than that of one screen sheet. The double layer screen plate piled up with two sheets screen 200# or overlapped with a sheet screen 110# and a sheet screen 305# is more thicker than single layer screen plate with one sheet screen 420#. As the screen plate composed of two sheets screen has more accumulated ink capacity than one sheet of screen, printing printed with it has a good plasticity. And the single layer screen plate that accumulate a small quantity of ink has an excellent representation than the double layer screen plate but lower plasticity.

Screen Printing Method on Crystalline Silicon Solar Cells : A Review (결정질 실리콘 태양전지에 적용될 스크린 프린팅 기술 개발 동향 : 리뷰)

  • Jeon, Young Woo;Jang, Min Kyu;Kim, Min Je;Yi, Jun Sin;Park, Jinjoo
    • Current Photovoltaic Research
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    • v.10 no.3
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    • pp.90-94
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    • 2022
  • The screen-printing method is the most mature solar cell fabrication technology, which has the advantage of being faster and simpler process than other printing technology. A front metallization printed through screen printing influences the efficiency and manufacturing cost of solar cell. Recent technology development of crystalline silicon solar cell is proceeding to reduce the manufacturing cost while improving the efficiency. Therefore, screen printing requires process development to reduce a line width of an electrode and decrease shading area. In this paper, we will discuss the development trend and prospects of screen-printing metallization using metal paste, which is currently used in manufacturing commercial crystalline silicon solar cells.

Characteristics of Fabricated MEA(Membrane Electrode Assembly) on Polymer Electrolyte Membrane Fuel Cell Made by the Screen Printing Method (스크린 프린팅법을 이용하여 제조된 고분자 전해질 연료전지에서 MEA(조합 막 전극)의 특성)

  • 임재욱;최대규;류호진
    • Journal of the Semiconductor & Display Technology
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    • v.2 no.4
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    • pp.27-30
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    • 2003
  • The effect of fabrication method of catalytic layer on electrode performance has been investigated. Brush, spray gun and screen printer were used as fabrication tool and catalytic layers were formed by several methods in screen printing. Direct screen printing on polymer membrane, screen printing on carbon paper, and their combined method were applied. In the electrode fabricated by the screen printing method, Pt loading of Pt/C catalysts could be cut down to 50%, compared with results by the brushing and spraying methods. The best result of electrode was obtained as 0.6 V, at 1 A/$\textrm{cm}^2$ when catalytic layer was formed by the combined way.

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Color Filter Pattern Generation by Screen Printing

  • Choi, Yong-Jung;Lee, Taik-Min;Nam, Soo-Yong;Kim, Yong-Sung;Na, Dae-Yup;You, Choon-Woo;Shin, Dong-Youn;Kim, Kwang-Young;Jung, Kwang-Il
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08a
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    • pp.380-383
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    • 2007
  • In this research, we present color filter which is patterned by screen printing method. Analysis of screen printing process, screen printing system, experiment for uniform printing in large area, characteristics of screen printed CF are investigated .In spite of limitation of precision, screen printed color filter is very cost- effective in respect of manufacturing facility and ink usage.

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Computer Simulation of Ink Transfer in the Different Printing Speed and Ink Viscosity in the Screen Printing (스크린 인쇄에서 인쇄 속도와 잉크 점도에 따른 잉크 전이 시뮬레이션에 관한 연구)

  • Choi, Song-Ah;Youn, Jong-Tae;Mok, Jee-Soo;Koo, Chul-Whoi
    • Journal of the Korean Graphic Arts Communication Society
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    • v.29 no.1
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    • pp.75-83
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    • 2011
  • As screen printing is changed by automation recently, could print more exactly. However, must suffer great many trial and error to have still gotten perfect result. By the way, at this step, fair time and money should be invested. Therefore, if search for optimum condition in early time visualizing screen printing process using simulator program before progress printing, is judged that may be correct and gets printing result efficiently. In this paper, searched optimum printing speed and ink viscosity using FLOW-3D program. Also, the result could confirm truth that is agreeing almost with experiment contents. Through this, is thought that may expect extension of screen printing wide application that vivify advantage of screen print if use simulation program.