• Title/Summary/Keyword: spray pyrolysis process

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The Characteristics of Nano-sized Cobalt Oxide Particles Prepared by Low Pressure Spray Pyrolysis (저압 분무열분해법에 의해 합성된 나노 크기의 코발트 산화물 입자의 특성)

  • Ju, Seo-Hee;Kim, Do-Youp;Kang, Yun-Chan
    • Korean Journal of Materials Research
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    • v.16 no.9
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    • pp.538-542
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    • 2006
  • Nano-sized cobalt oxide powders were prepared by low pressure spray pyrolysis process. The precursor powders obtained by low pressure spray pyrolysis process from the spray solution with ethylene glycol had several microns size and hollow structure. The precursor powders obtained from the spray solution with optimum concentration of ethylene glycol formed the nano-sized cobalt oxide powders with regular morphology after post-treatment without milling process. On the other hand, the cobalt oxide powders obtained from the spray solution without ethylene glycol had submicron size and spherical shape before and after posttreatment. The mean size of the cobalt oxide powders formed from the spray solution with concentration of ethylene glycol of 0.7M was 180 nm after post-treatment at temperature of $800^{\circ}C$. The mean size of the powders could be controlled from several tens nanometer to micron sizes by changing the post-treatment temperatures in the preparation of cobalt oxide powders by low pressure spray pyrolysis process.

Fabrication of fine BSCCO-2223 precursor powder by spray pyrolysis process (분무 열분해방법에 의한 미세 BSCCO-2223 전구분말의 제조)

  • 김성환;유재무;고재웅;김영국;박기호
    • Progress in Superconductivity
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    • v.5 no.1
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    • pp.65-69
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    • 2003
  • Many researches on fabrication process for BSCCO precursor powders have been developed for high J$_{c}$ BSCCO-2223 tape. Spray pyrolysis method for fabrication of precursor powder has many advantages, such as high purity, fine particle size and low carbon content of BSCCO precursor powder. Fine, spherical powders were prepared by ultrasonic spray pyrolysis from the aqueous solution of metal nitrates. BSCCO precursor powders were synthesized with various solutes concentration and heat treatment conditions. Average particle size for spray pyrolysis powders was $1.5∼3\mu\textrm{m}$. Bi-2223/Ag tape was prepared by PIT method and followed by various sintering conditions. BSCCO precursor powders were characterized by XRD, SEM, EDS, Carbon content and particle size analysis.s.

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Preparation of Fluorescence Particles by Spray Pyrolysis (분무열분해법에의한 형광체 입자의 제조)

  • Kang, Yun-Chan;Jung, Kyeong-Youl;Park, Seung-Bin
    • Korean Chemical Engineering Research
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    • v.44 no.3
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    • pp.235-242
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    • 2006
  • Spray pyrosysis is a process to prepare particles and films by evaporating and decomposing droplets of precursor solutions in the order of 1-10 micrometer in diameter. Key elements of the spray pyrolysis process include precursor, solvent, droplet generator, and reactor. Various combination of these 4 elements produces wide range of particles and films. In general. the current status of the spray pyrolysis technology is not quite promising for commercial success. However, this process will be feasible to produce multicomponent functional materials of controlled morphology. In this paper, current status of the spray pyrolysis technology is introduced with the emphasis of production of fluorescence particles.

The Study of nc-ZnO/ZnO Field-effect Transistors Fabricated by Spray-pyrolysis Process (스프레이 공정을 이용한 nc-ZnO/ZnO 전계효과트랜지스터 제작 및 특성 분석)

  • Cho, Junhee
    • Journal of the Semiconductor & Display Technology
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    • v.21 no.3
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    • pp.22-25
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    • 2022
  • Metal oxide semiconductor (MOS) based on spray-pyrolysis deposition technique has attracted large attention due to simple and low-cost processibility while preserving their intrinsic optical and electrical characteristics. However, their high process temperature limits practical applications. Here, we demonstrated the nc-ZnO/ZnO field-effect transistors (FETs) via spray-pyrolysis as incorporating ZnO nanocrystalline nanoparticles into typical ZnO precursor. The nc-ZnO/ZnO FETs exhibit good quality of electrical properties. Our experiments reveal that nc-ZnO in active layer enhance electrical characteristics.

Synthesis of Homogeneous La0.8Sr0.2CrO3 Powders Using an Ultrasonic Spray Pyrolysis Method

  • Kim, Chang-Sam;Hwang, Seong-Ik;Kim, Shin-Woo
    • Journal of the Korean Ceramic Society
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    • v.44 no.5 s.300
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    • pp.148-150
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    • 2007
  • A process to synthesize $La_{0.8}Sr_{0.2}CrO_3$ (LSC), which is a promising material for use as a separator in a soild oxide fuel cell, is investigated in this study. LSC powders without secondary Phases could be synthesized with ultrasonic spray pyrolysis and a heat treatment at $1200^{\circ}C$ for 20 h; however, it showed an average diameter of $0.6{\mu}m$ with a wide particle size distribution. On the other hand, LSC powders synthesized with spray pyrolysis at $800^{\circ}C$, heat-treated at $900^{\circ}C$ for 5 h, ball-milled and finally heat-treated again at $1200^{\circ}C$ for 20 h showed a smaller average diameter of $0.3{\mu}m$ and narrower size distribution. Very few particles above $0.5{\mu}m$ were found. Thus, a proper combination of the heat treatment and milling process after spray pyrolysis it determined to be very important in synthesizing fine and uniform LSC perovskite powders.

Fabrication of large scale $Cu_2$S/CdS solar cells prepared by spray pyrolysis (Spray pyrolysis 방법에 의한 넓은 면적의 $Cu_2$S/CdS 태양전지의 제작)

  • 차덕준;고정곤;정상조;남승재;김광윤;전용기
    • Journal of the Korean Vacuum Society
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    • v.5 no.4
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    • pp.341-347
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    • 1996
  • We fabricated the effective $Cu_2S$/CdS solar cells with large area by a spray pyrolysis method. In preparation process, we investigated the process parameters which directly influenced the efficiency of solar cell, such as the grid contact for electrodes, the temperature condition of CdS spray and the junction characteristics of $Cu_2S$ layer, by scanning electron microscope(SEM), x-ray diffraction(XRD) and temperature dependent optical absorption and photoconductivity. The $Cu_2S$/CdS solar cell with area of 1$\textrm{cm}^2$ showed the efficient of 3.15% under air mass 2(AM2) spectrum irradiation with 75mW/$\textrm{cm}^2$.

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Application of Spray Pyrolysis Process for the Preparation of Nano Sized Cobalt Oxide Powder

  • Kim, Dong Hee;Seo, Dong Jun;Yu, Jae Keun
    • Korean Journal of Materials Research
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    • v.24 no.1
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    • pp.25-32
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    • 2014
  • In this study, nano-sized cobalt oxide powder with an average particle size below 50 nm was prepared from a cobalt chloride solution by the spray pyrolysis process. The influences of reaction temperature on the properties of the generated powder were examined. The average particle size of the particles formed based on the spray pyrolysis process at a reaction temperature of $700^{\circ}C$ is roughly 20 nm. Moreover, most of these particles cannot appear with an independent type, thereby coexisting in a droplet type. When the reaction temperature increases to $800^{\circ}C$, the average particle size not only increases to roughly 40 nm but also shows a more dense structure while the ratio of particles which shows a polygonal form significantly increases. As the reaction temperature increases to $900^{\circ}C$, the distribution of the particles is from roughly 70 nm to 100 nm, while most of the particle surface is more intricately close and forms a polygonal shape. When the reaction temperature increases to $1000^{\circ}C$, the particle size distribution of the powder shows an existing form from 80 nm to at least 150 nm in an uneven form. As the reaction temperature increases, the XRD peak intensity gradually increases, yet the specific surface area gradually decreases.

Spray pyrolysis synthesis of mesoporous TiO2 microspheres and their post modification for improved photocatalytic activity

  • Choi, Jaehyung;Yoo, Kye Sang;Kim, Jinsoo
    • Korean Journal of Chemical Engineering
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    • v.35 no.12
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    • pp.2480-2486
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    • 2018
  • Mesoporous $TiO_2$ microspheres were prepared by spray pyrolysis for photocatalysis. Post modification of $TiO_2$ by heat treatment was performed to optimize its photocatalytic performance. First, spherical $TiO_2$ particles with mesoporous structure were synthesized at pyrolysis temperatures of 500, 600, and $700^{\circ}C$. After characterization by XRD, SEM, and $N_2$ adsorption, a sample prepared at $500^{\circ}C$ was found to possess desirable properties for photocatalytic performance through post-modification. In methylene blue degradation, mesoporous $TiO_2$ microspheres synthesized at $500^{\circ}C$ outperformed other microspheres. Furthermore, samples obtained by spray pyrolysis at $500^{\circ}C$ were calcined at various temperatures as a post-modification process. The sample calcined at $350^{\circ}C$ showed improved photocatalytic activity due to optimal anatase crystallinity and surface area.

Preparation of Ultrafine Barium Titanate Powder by Slurry Spray Pyrolysis (슬러리 분무열분해에 의한 초미립 티탄산 바륨 분말 제조)

  • Lee, Jong-Ho;Hur, Kang-Heon;Lee, Jung-Soo
    • Journal of the Korean Ceramic Society
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    • v.46 no.2
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    • pp.137-145
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    • 2009
  • A remarkable improvement of the productivity in barium titanate by slurry spray pyrolysis process was realized by supplying solid source slurry into the rector. The produced barium titanate powders showed uniform powder properties, and reproducibility with higher tetragonality in the range of 80$\sim$200 nm, case by case. The secondary calcination experiments of the as-prepared powders by spray pyrolysis revealed that the powders as-prepared over 700$^{\circ}C$ showed perfectly different behavior with the lower temperature's ones and the solid state reaction’s case. The result was discussed in terms of the reaction mechanism based on the activation energy analysis.