• Title/Summary/Keyword: spring shape

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Design Method for Shape Memory Alloy Actuator with Bias Spring (Bias 스프링을 이용한 형상기억합금 액츄에이터의 설계 방법)

  • Lee, Seung-Ki;Na, Seung-Woo
    • Journal of Sensor Science and Technology
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    • v.7 no.6
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    • pp.437-445
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    • 1998
  • The actuator using shape memory alloy spring with bias spring can act as a bidirectional actuator due to the restoring force of the bias spring. In the design of shape memory actuator with bias spring, the required design specifications are the generated force and the necessary stroke. To fulfill these requirements, shape memory alloy spring and bias spring should be designed carefully considering the specified application. In this paper, the novel design method for shape memory alloy actuator with bias spring, which does not require any assumptions from experience, has been proposed and verified by the test of fabricated shape memory alloy actuator. The experimental results show good agreements with calculated values, which guarantees the practical validity of our proposed design method.

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Analysis of Grid Spring Characteristic of Fuel Assembly in High Temperature and High Pressure Environment (고온고압조건하에서의 핵연료 피복관 지지스프링의 하중-변위 특성 분석)

  • Lee, Young-Ho;Kim, Hyung-Kyu;Jung, Youn-Ho
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.2146-2150
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    • 2004
  • To evaluate the variation of spring stiffness in nuclear plant operating condition, load-displacement tests ($P-{\delta}$ test) were performed using two kinds of space grid springs in high temperature and high pressure water. With increasing temperature, stiffness of each spring gradually decreased except $100{\sim}150^{\circ}C$. It is apparently showed that spring with convex shape had a relatively high stability of spring stiffness at high temperature compared with I-shaped spring. It is suggested that the variation of spring stiffness with temperature and spring shape should be considered as an important variable in the design and analysis of the fuel assembly.

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Relationship between Spring Shapes and the Ratio of wear Volume to the Worn Area in Nuclear Fuel Fretting

  • Lee, Young-Ho;Kim, Hyung-Kyu;Jung, Youn-Ho
    • KSTLE International Journal
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    • v.4 no.1
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    • pp.31-36
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    • 2003
  • Sliding and impact/sliding wear test in room temperature air and water were performed to evaluate the effect of spring shapes on the wear mechanism of a fuel rod. The main focus was to quantitatively compare the wear behavior of a fuel rod with different support springs (i.e. two concaves, a convex and a flat shape) using a ratio of wear volume to worn area (De)-The results indicated that the wear volumes at each spring condition were varied with the change of test environment and loading type. However, the relationship between the wear volume and worn area was determined by only spring shape even though the wear tests were carried out at different test conditions. From the above results, the optimized spring shape which has more wear-resistant could be determined using the analysis results of the relation between the variation of De and worn surface observations in each test condition.

Evaluation of Analytical Method for Detent Spring Force Correction (디텐트 스프링 교정을 위한 해석적방법의 적용성 평가)

  • Kim, Sun-Ho;Kwon, Hyuk-Hong;Park, Kyoung-Taik;Jung, Yong-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.4 s.97
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    • pp.57-63
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    • 1999
  • A thin metal plate such as detent spring has the shape deformation due to the phenomenon of spring back after press machining and heat treatment process. This requires the correction of spring shape and force in final inspection process. To do correction of the shape deformation the impact force is manually applied to the bended part of detent spring after measuring the shape deformation and spring force. To develop the automatic spring force correction system, applied force of occurring plastic deformation must be derived from the experimental method. But frequent change of spring shape and material makes it difficult to accomplish the experimental method to be applied. This paper describes the analytical method for detent spring force correction system is to be substituted for the experimental method. FEM(Finite Element Method) is used to find the boundary value between elastic and plastic deformation in the analytical method. To confirm the validity of the analytical method, the result of two methods is compared each other at various applied force conditions. It shows that the simulation result of the analytical method is consistent with the result of the experimental method within the error bound ${\pm}$5%. The result of this paper is useful for development of the automatic spring correction system and reduction of the complicated and tedious processes involved in experimental method.

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Spring-back Improvement According to the Shape Bead Arrangement of Cabin Sunroof in Construction Equipment (건설기계 Cabin Sunroof 형상비드 배치에 따른 스프링백 개선)

  • Bae, G.H.
    • Transactions of Materials Processing
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    • v.30 no.2
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    • pp.69-73
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    • 2021
  • This paper addresses the product shape modification for spring-back reduction in the sheet metal forming process of the cabin sunroof which is applied to the construction equipment. Initially, the anisotropic material properties are measured in order to calculate the degree of spring-back by the numerical simulation of the sheet metal forming process. To reduce the spring-back of the stamped part, several design modifications are suggested according to the geometrical bead arrangement on the planar region. The degrees of spring-back are confirmed for various product designs with different use of the geometrical bead. Finally, the spring-back improvement was validated by manufacturing the tryout product with the modified die set for the optimized product shape.

Analysis of Worn Area Characteristic in the Fretting Wear of Nuclear Fuel Rod (핵연료 피복관 프레팅 마멸에서 나타난 마멸면 특성 분석)

  • Lee, Young-Ho;Kim, Hyung-Kyu;Jung, Youn-Ho
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.256-261
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    • 2004
  • To evaluate the effect of spring shape on the fretting wear of nuclear fuel rod, sliding wear tests were performed using three kinds of space grid springs in room temperature air and water. With increasing slip amplitude, wear volume of each spring gradually increased. It is apparently shown that spring with convex shape had a relatively high wear resistance compared with concave shape springs. It is suggested that the ratio of the wear volume to the worn area can be suggested as an efficient and valid parameter to evaluate the wear resistibility of a fuel grid spring.

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A Study on the Evaluation Parameter of Sliding/Impact Wear in a High Temperature and Pressure Water Condition (고온고압 미끄럼/충격조건에서 마멸평가 변수 연구)

  • Lee Young-Ho;Song Ju-Sun;Kim Hyung-Kyu;Jung Youn-Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.37-40
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    • 2004
  • The impact/sliding wear tests have been performed in high temperature high pressure water in order to evaluate the effect of spring shape on the wear behavior of a spring supported tube for nuclear fuel fretting study. The results indicate that the tube wear volume and the size of the wear scar are closely related to each spring shape. From the analysis of the wear scar, it is possible to extract the real worn area (Aw) from the size of the wear scar (At). In addition, we found that the wear volume has a linear relation with the real worm area rather than the size of wear scar and this was only determined by each spring shape in the high temperature and pressure water condition. From the above results, it is possible to evaluate the wear resistant spring using the correlation between the variation of the real worn area and the wear behavior at each spring.

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A Study on the Method for Reducing the Noise of the Progressive Multi-Leaf Spring (Progressive Multi-Leaf Spring의 소음저감 방안에 관한 연구)

  • Kim, Sung-Soo;Moon, Won-Kyu;Yoo, Young-Il
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.636-642
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    • 2000
  • A method for reducing the contact noise of the Progressive Multi-Leaf Spring was investigated. It was found that the contact noise between the main and the help springs is the main source of the noise through our experiments. The conclusions from our experiments were compared with those from our numerical analysis by use of ABAQUS. The main parameters for the unexpected noise in the leaf spring were investigated through structural analysis to make describing noise generation. The contact process between the two leaves is examined by numerical calculations by ABAQUS. The noise produced by the leaf spring could be dramatically reduced by changing the shape of help spring so as to remove a translational jump of the contact point between the main and the help springs. Even with the help spring of the new proposed shape the stiffness of the whole spring did not change much.

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Helical coil springs property in Cu-Zn-Al shape memory alloy (Cu-Zn-Al 형상기억합금의 코일스프링 특성)

  • Kwon, Hee-Kyung;Choi, Chang-Soo;Chung, In-Sang
    • Journal of the Korean Society for Heat Treatment
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    • v.9 no.3
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    • pp.187-197
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    • 1996
  • In this study, the properties of coil spring made by Cu-Zn-Al and B added shape memory alloys are investigated. The measurement of recovery displacement and energy with increasing weight, and thermocycling properties have been studied using displacement measuring device. Transformation temperature and phase change by thermocycling have been also investigated by DSC and X-ray diffractometer. Grain size of the alloy is refined from 1.2mm to $400{\mu}m$ by 0.06wt% of B addition. The maximum recovery energy of the coil spring for B added alloy is larger than that of no B added alloy, it is because of grain refinement. And shape memory ability of the coil spring by thermocycling decrease with increasing thermocycling after thermocycle under load. The degradation of shape memory properties of coil spring by thermocycling is improved by B addition.

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Modified sigmoid based model and experimental analysis of shape memory alloy spring as variable stiffness actuator

  • Sul, Bhagoji B.;Dhanalakshmi, K.
    • Smart Structures and Systems
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    • v.24 no.3
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    • pp.361-377
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    • 2019
  • The stiffness of shape memory alloy (SMA) spring while in actuation is represented by an empirical model that is derived from the logistic differential equation. This model correlates the stiffness to the alloy temperature and the functionality of SMA spring as active variable stiffness actuator (VSA) is analyzed based on factors that are the input conditions (activation current, duty cycle and excitation frequency) and operating conditions (pre-stress and mechanical connection). The model parameters are estimated by adopting the nonlinear least square method, henceforth, the model is validated experimentally. The average correlation factor of 0.95 between the model response and experimental results validates the proposed model. In furtherance, the justification is augmented from the comparison with existing stiffness models (logistic curve model and polynomial model). The important distinction from several observations regarding the comparison of the model prediction with the experimental states that it is more superior, flexible and adaptable than the existing. The nature of stiffness variation in the SMA spring is assessed also from the Dynamic Mechanical Thermal Analysis (DMTA), which as well proves the proposal. This model advances the ability to use SMA integrated mechanism for enhanced variable stiffness actuation. The investigation proves that the stiffness of SMA spring may be altered under controlled conditions.