• Title/Summary/Keyword: static-mixer

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Shape Optimization of a Micro-Static Mixer (마이크로 믹서의 형상 최적화)

  • 한석영;김성훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.166-171
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    • 2004
  • In this study, shape optimization of micro-static mixer with a cantilever beam was accomplished for mixing the mixing efficiency by using successive response surface approximations. Variables were chosen as the length of cantilever beam and the angle between horizontal and the cantilever beam. Sequential approximate optimization method was used to deal with both highly nonlinear and non-smooth characteristics of flow field in a micro-static mixer. Shape optimization problem of a micro-static mixer can be divided into a series of simple subproblems. Approximation to solve the subproblems was performed by response surface approximation, which does not require the sensitivity analysis. To verify the reliability of approximated objective function and the accuracy of it, ANOVA analysis and variables selection method were implemented, respectively. It was verified that successive response surface approximation worked very well and the mixing efficiency was improved very much comparing with the initial shape of a micro-static mixer.

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Numerical Investigation of the Flow and Mixing Characteristics with the Static Mixer in a Catalytic Combustor for the MCFC Power Plant System (MCFC 발전시스템 적용 촉매연소기의 혼합 특성 향상을 위한 Static Mixer의 유동에 관한 수치적 연구)

  • Kim, Chong-Min;Park, Nam-Seob;Kim, Man-Young
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.3
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    • pp.149-155
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    • 2009
  • In this work a numerical study to find the characteristics of the internal flow and mixing process has been conducted in a static mixer used in the system of catalytic combustor of the fuel cell power plant. After introducing the model description and final governing equations the present numerical approach is applied to the analysis of static mixer, which may have one or more helical elements inside the circular tube by changing such various parameters as incoming mass flow rates and the number of helical elements. The results show that although the static mixer is efficient in mixing fuel and air, more optimization processes are required to achieve the appropriate mixing characteristics in front of the honeycomb type catalytic combustor used in the MCFC power plant

Development and Application of Static Mixer (스태틱 믹서 개발 및 응용)

  • Yang, Hei-Cheon
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.5
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    • pp.506-513
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    • 2007
  • One of the most widely used static mixers is Sulzer type mixer. However the structure of the element is so complicated that the mixing efficiency is better than others, whereas the pressure drop is larger than the others. Therefore new elements are necessary to reduce the pressure drop and to minimize the decrease of the mixing efficiency compared with the Sulzer ones. The objectives of this study are to develop new static mixer and to perform the experimental investigation in order to evaluate the performance of the new one, and to investigate the applicability of the one in an inline coagulant mixing system for water treatment, The pressure drops of the new static mixer elements were about 4-12% lower than that of the Sulzer SMX one, and the mixing efficiency of the Sulzer SMX one was about 2-5% higher than that of the new ones. The inline coagulant mixing system with a new static mixer element performed significantly better than the traditional mechanical mixing system for turbidity removal.

A Study for the Development of a Static Mixer (스태틱 믹서 개발에 대한 연구)

  • 양희천;박상규
    • Journal of Advanced Marine Engineering and Technology
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    • v.26 no.5
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    • pp.589-595
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    • 2002
  • Fluid mixing is ubiquitous and essential in many natural and industrial systems. Understanding the mixing processes that occur in these diverse systems is essential for predicting many aspects of practical importance. The objective of this study was to develop a new mixing element and to perform the experimental investigation of flow and mixing in a static mixer that is equipped the new element and the others. Glycerin and gear oil were used as mixing fluids. Pressure drops across the static mixer elements of different designs and different numbers were measured using a hydraulic manometer The axial and cross-sectional views of tracer mixing were photographed using a digital camera. The pressure drops of SSM mixer were about 20% less than that of Sulzer mixer whereas the mixing performance of SSM mixer was not so good as that of Sulzer mixer

Numerical Analysis and Demonstration Test on the Performance of a Static Mixer for mixing Biogas and Town Gas for the 5MW Biogas Turbine (5MW 바이오가스 터빈의 바이오가스와 도시가스 혼합용 정적 혼합기의 성능에 관한 수치해석 및 실증 연구)

  • Cha, Hyoseok;Song, Soonho;Park, Jong Yeon;Kim, Young Il;Mun, Sung Young
    • Journal of Energy Engineering
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    • v.24 no.1
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    • pp.51-57
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    • 2015
  • The purpose of this study is to verify the performance of a static mixer for mixing of biogas and town gas by numerical analysis and demonstration test. The reason for designing a static mixer is that there is a need to mix town gas with biogas when there is less production of biogas in biogas sites. Non-uniformity in the outlet section was calculated for investigating the performance of a static mixer. Non-uniformity was based on the mole fraction of methane in a mixture of biogas and town gas. Low non-uniformity means that biogas and town gas are mixed well through this static mixer. Also, pressure drop at the outlet section of a static mixer was calculated. The pressure drop is less than 0.2% in this static mixer. This static mixer is suitable for applying to a 5MW bio-gas turbine through the demonstration test in the field.

Numerical Study on the Flow Characteristics with a Vane-type Static Mixer in the Diesel Exhaust Systems (Vane-type Static Mixer에 의한 디젤차량 배기관 내의 유동 특성에 관한 연구)

  • Kang, Kyoung-Nam;Kim, Man-Young
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.5
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    • pp.36-43
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    • 2012
  • In this work the mixing and flow characteristics of a vane-type static mixer were investigated numerically for the reduction of NOx in the SCR-system of the diesel engines. The mixer was located in the 57 times pipe diameter away from the inlet. The analysis were performed by changing such various parameters as vane shape, angles, blockage ratio and location of the vane. The flow structure through the mixer was characterized by uniformity index and pressure drop. The results show that uniformity index and pressure coefficient are substantially influenced by the vane shape, angle, blockage ratio and position of the vane of the mixer.

Parameter Optimization of a Micro-Static Mixer Using Successive Response Surface Method (순차적 반응표면법을 이용한 마이크로 정적 믹서의 최적설계)

  • Han, Seog-Young;Maeng, Joo-Sung;Kim, Sung-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.9
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    • pp.1314-1319
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    • 2004
  • In this study, parameter optimization of micro-static mixer with a cantilever beam was accomplished for maximizing the mixing efficiency by using successive response surface approximations. Variables were chosen as the length of cantilever beam and the angle between horizontal and the cantilever beam. Sequential approximate optimization method was used to deal with both highly nonlinear and non-smooth characteristics of flow field in a micro-static mixer. Shape optimization problem of a micro-static mixer can be divided into a series of simple subproblems. Approximation to solve the subproblems was performed by response surface approximation, which does not require the sensitivity analysis. To verify the reliability of approximated objective function and the accuracy of it, ANOVA analysis and variables selection method were implemented, respectively. It was verified that successive response surface approximation worked very well and the mixing efficiency was improved very much comparing with the initial shape of a micro-static mixer.

Effect of static mixer geometry on flow mixing and pressure drop in marine SCR applications

  • Park, Taewha;Sung, Yonmo;Kim, Taekyung;Lee, Inwon;Choi, Gyungmin;Kim, Duckjool
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.6 no.1
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    • pp.27-38
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    • 2014
  • Flow mixing and pressure drop characteristics for marine selective catalytic reduction applications were investigated numerically to develop an efficient static mixer. Two different mixers, line- and swirl-type, were considered. The effect of vane angles on the relative intensity, uniformity index, and pressure drop was investigated in a swirl-type mixer; these parameters are dramatically affected by the mixer geometry. The presence of a mixer, regardless of the mixer type, led to an improvement of approximately 20% in the mixing performance behind the mixer in comparison to not having a mixer. In particular, there was a tradeoff relationship between the uniformity and the pressure drop. Considering the mixing performance and the pressure drop, the swirl-type mixer was more suitable than the line-type mixer in this study.

Effect of Mixing Elements in Line Mixer on Mixing and Flow Characteristics (혼화 및 유동특성에 미치는 라인믹서 내 혼합요소의 영향)

  • Yu, Dae-Gyeom;Lee, Kye-Bock
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.10
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    • pp.437-443
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    • 2018
  • This study investigates the effect of the mixing elements on the pressure loss and mixing performance in line mixer. The high density ozone water devices mixed with gas and liquid are used in various fields such as sterilizing of group feeding facilities and water quality management at a fish farm. Due to the decrease in rainfall due to climate change, pasteurization of drinking water from ground water and surface water is extremely important. Therefore, it is intended to develop a line-mixed gas liquid mixer with a small amount of space. In this study, the effects of the number of static mixers and the types and the number of the orifice used in line mixer on the volume fraction and the pressure loss were studied by CFD simulation. The pressure drops of line mixer with orifice which curved vanes were attached to were down to more than 50 percent of that of line mixer with static mixer whereas the mixing performance of the former was similar to that of the latter.

A Study for the Pressure Drop of Static Mixers (스태틱 믹서의 압력손실에 대한 연구)

  • 양희천;박상규
    • Journal of Advanced Marine Engineering and Technology
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    • v.27 no.2
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    • pp.299-304
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    • 2003
  • Static mixer consists of a straight pipe of circular cross section into which individual elements are inserted to cut, fold, twist and re-combine the mixing fluid. The number of elements and their shape required in any application depend on the complexity of the mixing process. The objectives of this study are to develop a new static mixer and to perform the experimental investigation of pressure drop in order to evaluate the performance of the new one. The mixing fluid used is Glycerin. The pressure drop is measured using a hydraulic manometer and the correlation of Z-factor is suggested as a function of Re. The Z-factors of SSC and YNU mixer are about 40% lower than and 4% higher than that of the Sulzer one.