• Journal of Magnetics
• /
• v.14 no.4
• /
• pp.175-180
• /
• 2009

This paper describes the design and analysis of a tubular linear actuator for intelligent AAP (Active Accelerate Pedal) system. In a driving emergency, the electromagnetic actuator produces an additional pedal force such as the active pedal force and vibration force to release the driver's foot on accelerator pedal. A prior study found that the linear actuator with a ferromagnetic core had a problem in transferring the additional force naturally to a driver due to the cogging force. To reduce the cogging force and obtain higher performance of the AAP system, a coreless tubular linear actuator is suggested. Electromagnetic finite element analysis is executed to analyze and design the coreless tubular actuator, and dynamic analysis is performed to characterize the dynamic performance of the AAP system with the suggested tubular actuator for two types of thrust force.

• KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
• /
• v.3B no.4
• /
• pp.179-187
• /
• 2003

In the machine tool industry, direct drive linear motor technology is of increasing interest as a means to achieve high acceleration and to increase reliability. This paper analyzes and compares the characteristics of the tubular linear actuator with the cylindrical Halbach and radial array, respectively. A tubular linear actuator with cylindrical Halbach array, consisting of parallel magnetized arc segments instead of ideal radial and axial magnetized rings, is manufactured. The magnetic field solutions due to the PMs and to the currents are established analytically in terms of vector potential, using the 2-D cylindrical coordinate system. Motor thrust, flux linkage and back emf are then derived. Thrust characteristics according to such design parameters as magnet height and air gap length are also given. The results are validated extensively by comparison with finite element analysis (FEA). Test results such as thrust measurements are also given to confirm the analysis.

• Journal of Electrical Engineering and Technology
• /
• v.2 no.2
• /
• pp.221-230
• /
• 2007

This paper deals with analytical prediction for electromagnetic characteristics of a tubular linear actuator with Halbach array using transfer relations, namely, Melcher's methodology. Using transfer relations derived in terms of magnetic vector potential and a two-dimensional (2-d) cylindrical coordinate system, this paper derives analytical solutions for magnetic vector potential due to permanent magnets (PMs) and stator winding currents. On the basis of these analytical solutions, this paper also achieves analytical solutions for the magnetic fields distribution produced by PMs, stator windings current and axial thrust. The analytical results are validated extensively by finite element (FE) analyses. In particular, test results such as thrust measurements are given to confirm the analysis. Finally, this paper estimates control parameters using analytical solutions and test results such as thrust, back-emf, inductance and resistance measurements.

• International Journal of Control, Automation, and Systems
• /
• v.2 no.3
• /
• pp.279-288
• /
• 2004

This paper presents a novel design for a tubular linear brushless permanent-magnet motor. In this design, the magnets in the moving part are oriented in an NS-NS―SN-SN fashion which leads to higher magnetic force near the like-pole region. An analytical methodology to calculate the motor force and to size the actuator was developed. The linear motor is operated in conjunction with a position sensor, three power amplifiers, and a controller to form a complete solution for controlled precision actuation. Real-time digital controllers enhanced the dynamic performance of the motor, and gain scheduling reduced the effects of a nonlinear dead band. In its current state, the motor has a rise time of 30 ms, a settling time of 60 ms, and 25% overshoot to a 5-mm step command. The motor has a maximum speed of 1.5 m/s and acceleration up to 10 g. It has a 10-cm travel range and 26-N maximum pull-out force. The compact size of the motor suggests it could be used in robotic applications requiring moderate force and precision, such as robotic-gripper positioning or actuation. The moving part of the motor can extend significantly beyond its fixed support base. This reaching ability makes it useful in applications requiring a small, direct-drive actuator, which is required to extend into a spatially constrained environment.

• Journal of international Conference on Electrical Machines and Systems
• /
• v.2 no.3
• /
• pp.275-282
• /
• 2013

Applications such as vibration isolation, gravity compensation, pick-and-place machines, etc., would benefit from (long-stroke) cylindrical/tubular permanent magnet (PM) actuators with integrated passive gravity compensation to minimize the power consumption. As an example, in component placing (pick-and-place) machines on printed circuit boards, passive devices allow the powerless counteraction of translator including nozzles or tooling bits. In these applications, an increasing demand is arising for high-speed actuation with high precision and bandwidth capability mainly due to the placement head being at the foundation of the motion chain, hence, a large mass of this device will result in high force/power requirements for the driving mechanism (i.e. an H-bridge with three linear permanent magnet motors placed in an H-configuration). This paper investigates a tubular actuator topology combined with passive gravity compensation. These two functionalities are separately introduced, where the combination is verified using comprehensive three dimensional (3D) finite element analyses.

• Proceedings of the KIEE Conference
• /
• 2003.07b
• /
• pp.756-758
• /
• 2003

In the machine tool industry, direct drive linear motor technology is of increasing interest as a means to achieve high acceleration, and to increase reliability. This paper deals with the characteristics of tubular type linear oscillating actuator with Halbach magnet array. The magnetic field solutions are derived analytically in terms of vector potential, two dimensional cylindrical coordinate system and Maxwell's equations. Motor thrust, flux linkage, back emf are then derived. The results are shown in good conformity with those obtained from the commonly used finite element method. Test results such as thrust measurements are also given to confirm the analysis.

• Proceedings of the KIEE Conference
• /
• 2007.04c
• /
• pp.147-149
• /
• 2007

This paper presents design results of anultra-small actuator for auto focus or optical zoom function of mobile phone cameras. The consideration of the actuator is tubular type having a large hole in its center to arrange some optical lenses. The stator consists of 3-phase windings, and the mover is designed to an Nd injection permanent magnet(PM) which magnetized with multi-pole polar pattern. From the numerical analysis that taking into account the magnetizing pattern of the PM, the thrust of the designed actuator is about 40mN with the outer diameter of 7mm.

• The Transactions of the Korean Institute of Electrical Engineers B
• /
• v.54 no.11
• /
• pp.533-539
• /
• 2005

In the previous work, we performed the analysis of a tubular type moving-magnet linear oscillatory actuator (LOA) with cylindrical Halbach array by using 2-d analytical formulas and confirmed validity of analytical results by comparison of those with both finite element (FE) computation and experimental results. This paper deals with the dynamic characteristic analysis of the moving-magnet LOA with cylindrical Halbach array. Control parameters such as the thrust constant, the back-emf constant, resistance and inductance are obtained from both analytical and experimental results. And then, the dynamic simulation algorithm is established by the state and output equation obtained from voltage and motion equation. Finally, for various values of frequency, the dynamic simulation and experimental results for the characteristics of the voltage, current and displacement of moving-magnet LOA are presented. The simulation results are validated extensively by experiments. The experimental and simulation results for the variation of stroke according to control voltage are also presented for various values of frequency.

• Proceedings of the KIEE Conference
• /
• 2005.07b
• /
• pp.1017-1019
• /
• 2005

This paper deals with tubular type linear oscillatory actuator with axially magnetized permanent magnet. The magnetic field distribution is predicted using a two-dimensional analytical solution derived in terms of magnetic vector potential and cylindrical coordinate system. Using this result, trust and flux linkage and back emf are derived. The results of predictions from the analysis are compared with corresponding finite element method.

• Proceedings of the KIEE Conference
• /
• 2003.07b
• /
• pp.1048-1050
• /
• 2003

Recently, many linear motion generators and motors are rapidly finding applications that ranges from short stroke linear motion vibrators, such as dynamic con type loud speakers to stilting engine driven linear reciprocating alternators, compressors, textile machines etc. In this paper, we analyze the characteristics of tubular linear motor with Halbach and radial magnet array respectively. We already derived magnetic field solutions due to the PMs and to the currents and Motor thrust. On the basis of analytical field solutions, this paper deals with flux linkages and back emf. The results are validated extensively by comparison with finite element analyses. Then, this parer also presents thrust characteristics according to design parameters for each model.