• Title/Summary/Keyword: vulcanization

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Studies on the Vulcanization Characteristics of Rubber-Bound Antioxidants (반응성노화방지제(反應性老化防止劑)의 가황특성(加黃特性)에 관(關)한 연구(硏究))

  • Paik, Nam-Chul
    • Elastomers and Composites
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    • v.14 no.2
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    • pp.83-102
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    • 1979
  • The purpose of this dissertation is to study some of the vulcanization characteristics of rubber-bound antioxidants such as G-1, [N-(3-methacryloyloxy-2-hydroxypropyl)-N'-phenyl-p-phenylene diamine] and acryl, acrylamide & acrylester substituted hindered phenols. The influence of these antioxidants upon vulcanization characteristics in NR and SBR compounds in the presence of vulcanizing accelerators such as MSA, TT, DM, M & D was evaluated by means of Oscillationg Disk Cure Meter. The comparison was also made between the influence of rubber-bound antioxidants and that of conventional non-reactive antioxidants such as N-alkyl substituted PADA series. Regarding the influence of reactive type antioxidant G-1 mixed with accelerator TT upon vulcanization characteristics, rapid onset of vulcanization and higher degree of cross-linking were discovered, whereas in the case of accelerator M and DM, the result was slow onset of vulcanization and lesser degree of cross-linking. The comparison of vulcanizing characteristics among acrylic substituted hindered phenols as antioxidants was made under several vulcanization accelerator systems. Under such systems, MSA-S combined accelerator caused the onset of vulcanization to slow down and lowered the degree of cross-linking. Finally in the case of hindered phenol derivatives containing longer substituent, the delayed onset of vulcanization and the lowered degree of cross-linking could be discerned.

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Effects of Vulcanization Type end Temperature on Physical Properties of Natural Rubber Compounds (가황형태 및 온도가 천연고무 컴파운드의 물리적 특성에 미치는 영향)

  • Rhee, John-M.;Yoon, Chan-Ho;Huh, Yang-Il;Han, Seung-Cheol;Nah, Chang-Woon
    • Elastomers and Composites
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    • v.35 no.3
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    • pp.173-179
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    • 2000
  • Cure characteristics. tensile properties, and dynamic properties were investigated on the carbon black-filled natural rubber compounds, in which three typical vulcanization types conventional vulcanization(Conv), semi-efficient(Semi-EV), and efficient(EV) vulcanizations were used. The effects of vulcanization temperature on both the mechanical property and aging resistance of rubber compounds were also investigated. The Conv cure system showed a slightly slower rate of vulcanization than those of Semi-EV and EV ones. On the other hand, it showed a higher value in the maximum torque of cure curve. Higher tensile moduli were observed in Conv system than those in Semi-EV and EV ones, while lower elongation at break were obtained in Conv one. The tensile strength at break were found to be about the same for three cute systems. Hardness, modulus, and tensile strength decreased with increasing the vulcanization temperature, and the degree of changes in the properties was found to be smaller for EV and Semi-EV systems than that in Conv one. The EV system was found to be superior in thermal-aging resistance to Conv one.

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A Study on the Vulcanization System and Two-Step Foaming Properties for Natural Rubber Foam (천연고무의 가황시스템 및 성형공정에 따른 2단 발포 특성 연구)

  • Sunhee Lee;Ye-Eun Park;Dikshita Chowdhury
    • Textile Coloration and Finishing
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    • v.35 no.4
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    • pp.246-255
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    • 2023
  • In this study, we investigated for natural rubber foam to replace petrochemical-based neoprene foam. Experiments were conducted on vulcanization system and 2-step foaming process of natural rubber. The vulcanization system were EV(Efficient Vulcanization Cure), Semi-EV(Semi-Efficient Vulcanization Cure) and CV(Conventional Vulcanization Cure). In the 2-step foaming process, first molding temperature was 140℃, times were 15, 20, 25, and 30minutes, and the second molding temperature was 160℃, the times 5, 10, 15, and 20minutes. The cure and viscosity characterization were evaluated by oscillating disc rheometer (ODR) and mooney viscosmeter. Various mechanical characteristics, including hardness, tensile strength, elongation at the point of rupture, and tear strength, were quantified. Subsequently, an assessment of alterations in these mechanical attributes was conducted post-immersion in a NaCl solution. In addition degree of volume change was measured after immersing the NR foam in NaCl solution and the low-temperature permanent compression set was evaluated at 4℃. And expansion ratio and shrinkage ratio of NR foam were evaluated for 28 days. As a result the EV vulcanization system showed the least change in physical properties before and after salt water immersion, and the lowest shrinkage ratio for 28 days. In addition it was confirmed that the 2-step foaming optimum condition differed depending on the appropriate vulcanization condition.

TMTD, MBTS, and CBS Accelerator Effects on a Silica Filled Natural Rubber Compound upon Vulcanization Properties (TMTD, MBTS, CBS 촉진제의 구조가 실리카로 충전된 천연고무 복합소재의 가황 및 물성에 미치는 영향)

  • Kim, Sung Min;Nam, Chae Seok;Kim, Kwang Jae
    • Applied Chemistry for Engineering
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    • v.22 no.2
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    • pp.144-148
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    • 2011
  • Various types of accelerators, thiuram (TMTD), thiazole (MBTS), and sulfenamide (CBS) are added into a silica filled natural rubber (NR) compound. Their effects on vulcanization properties are also investigated. TMTD shows a fast vulcanization rate and a higer maximum torque ($T_{max}$), as well as excellent mechanical properties (hardness, 300% modulus, tensile strength, elongation). MBTS shows a moderate vulcanization rate, a lower $T_{max}$, and mechanical properties. Finally, CBS shows a slow vulcanization rate but excellent mechanical properties. The same vulcanization trend can be found in carbon black filled NR compounds.

A Study on the Waterproofing for Wet Structure Use of Room Temperature Vulcanization(RTV) Synthetic Rubber Sheet (상온가황형 합성고무시트를 이용한 습윤구조물 방수에 관한 연구)

  • 박동협;김영근;신주재;이대우
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.11a
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    • pp.545-548
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    • 2003
  • The purpose of this study is measures vulcanization properties of matter by time of room temperature vulcanization synthetic rubber sheet and the evaluation adhesive properties tested by concrete surface moisture. Also, Its estimated reaction mechanism and adhesion performance between protection mortar and waterproofing layer. The results showed that vulcanization progressed in room temperature and adhesion intensity increased regardless of moisture condition.

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Vulcanization Efficiency of Non-polar Rubber Compounds by Microwave (마이크로파를 이용한 비극성 고무컴파운드의 가황 효율)

  • Jung, U-Sun;Lee, Won-Ki;Lim, Kwon-Tack
    • Polymer(Korea)
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    • v.35 no.3
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    • pp.228-231
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    • 2011
  • The rate of vulcanization of nonpolar ethylene-propylene-diene terpolymer(EPDM)/carbon black compounds was investigated by using hot air and microwave as a heating source. The present study parameters such as heating source, sample thickness, and loading of an additive. The compound thickness was the main factor in the hot air vulcanization. It was due to the poor thermal conductivity of EPDM; that is, the thicker thickness, the lower vulcanization rate. For 100% vulcanization, the compound with 3 mm thickness required 7 min at $250^{\circ}C$ in the hot air system. However, the vulcanization of EPDM compounds by microwave system was not affected by the thickness while strongly dependent on the amount of a polar additive, carbon black. A compound with 80 phr of carbon black was perfectly vulcanized within 30 sec. These results suggest that the use of microwave as a heating source is an effective method for the vulcanization of compounds including a polar component.

Physical Properties of the Windshied wiper Blade Rubber According to Vulcanization System (가황조건에 따른 Wiper Blade 고무의 특성변화)

  • Yun, Chang-Han;Gwon, Yeong-Bae
    • 한국기계연구소 소보
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    • s.13
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    • pp.27-43
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    • 1984
  • In order to obtain the high resilience, low compression set and less of hardness change in the wiper blade rubber, vulcanization system and receipes must be controlled. To improve the above the above Physical properties, the system should be taken as follows. i) peroxide vulcanization system and sulfur vulcanization system. ii) rubber having more cis-form than trans-form. iii) moderate particle size cabon black. v) usage of other improvement agent. The rubber blade with 4.4% compression set, 76% resilience, Hs 0 $\pm$ 2 hardness change could be abtained through vulcanization system, In addition, the surface of wiper blade must be treated by chemically and physically to minimize for the skid and friction.

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Nanofiller as Vulcanizing Aid for Styrene-Butadiene Elastomer

  • Sahoo, N.G.;Das, C.K.;Panda, A.B.;Pramanik, P.
    • Macromolecular Research
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    • v.10 no.6
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    • pp.369-372
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    • 2002
  • The use of ZnO and stearic acid is very well known in sulfenamide accelerated sulfur vulcanization of diene elastomers. Zn-ion coated nano filler has been developed and tested, in styrene-butadiene rubber (SBR) as sulfur vulcanizing activator cum reinforcing filler. In this study Zinc oxide has been replaced by the Zn-ion coated nano silica filler with an aim to study the dual role of this nanofiller in SBR. The presence of Zn-ion on the nano silica filler surface activates the sulfur vulcanization by involving Zn++ in to the sulfurating complex formed with thiazole from sulfenamide. The increase of Zn-ion, on the nanofiller, decrease the scorch safety of the elastomer compound but increase the tensile strength, state of cure and tear strength and attain maximum at its 10% level. The presence of stearic acid increases the rate of vulcanization. Replacement of stearic acid with mono-stearate, however, increases the vulcanization rate but decrease the ultimate state of cure. A mechanistic scheme involving dual function of this nanofiller has been suggested.

A Study on Vulcanization of EPDM by Far-infrared (원적외선에 의한 EPDM의 가교 특성 연구)

  • Bae, J.W.;Kim, J.S.;Lee, J.H.;Jung, W.S.;Park, H.C.;Kang, D.P.
    • Elastomers and Composites
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    • v.43 no.1
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    • pp.1-7
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    • 2008
  • Far-infrared vulcanization of ethylene-propylene-diene terpolymer(EPDM) compounds has been studied in comparison with hot air vulcanization. Vulcanization characteristics of EPDM compounds were measured by degree of curing and temperature of specimens in vulcanization process. As a result, degree of curing by far-infrared of EPDM compounds was shown to be higher value than that by hot air at the same vulcanization temperature. Especially, degree of curing by far-infrared on 3 mm thickness of EPDM compounds was increased by two times compared to that by hot air. While the increase of thermal conductivity of EPDM compounds highly improved degree of curing by far-infrared, that hardly improved degree of curing by hot air.

Effects of Accelerators on the Vulcanization Properties of Silica vs. Carbon Black Filled Natural Rubber Compounds (촉진제가 실리카와 카본블랙으로 충전된 천연고무 복합소재의 가황 특성에 미치는 영향)

  • Kim, Sung-Min;Kim, Kwang-Jea
    • Polymer(Korea)
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    • v.37 no.3
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    • pp.269-275
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    • 2013
  • Thiuram (DPTT, TMTD), thiazole (MBT, MBTS), sulfenamide (CBS, NOBS), and zinc containing thiuram (dithiocarbamate) (ZDBC) type accelerators were added into silica and carbon black filled natural rubber (NR) compounds. Their effects on vulcanization time and rate were compared. The vulcanization rate of thiuram type accelerator added compounds showed the fastest rate, followed by thiazole and sulfenamide types. Silica filled natural rubber (NR) compounds showed a slower vulcanization time ($t_{s2}$, $t_{10}$, $t_{90}$) and lower cure rate index (CRI) than carbon black filled ones upon each accelerator.