• Journal of the Korean Wood Science and Technology
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• v.27 no.3
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• pp.99-116
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• 1999

Wooden hollow core flush door is one of the main products of furniture manufacturing and woodworking industries. Warping and buckling of the door is serious problems in service. It has been reported that warping is caused by differences of physical and mechanical properties of face and back of skin panel for the door. This study focused on the prediction of warping and buckling phenomena of the flush door using numerical models. Predictions from the models were also compared with the experimental results obtained from the doors with plywood and hardboard skin panels under various environmental conditions. Three elastic constitutive models, so called elastic beam model, plate model and plate-buckling model, were employed to predict warping and buckling of the doors. It was observed that warping was more pronounced in low humidity condition than in high humidity condition. The plate model considering Poisson's effect was reliable to predict warping more closely than elastic beam model in low humidity condition. The plate-buckling model, however, was the best in the fitting of predictions with the experimental results under high humidity condition because buckling was developed in face and back of skin panel at that condition.

• Journal of the Korean Wood Science and Technology
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• v.28 no.1
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• pp.18-27
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• 2000

Even the same materials are assembled in flush door skin panel, warping is not simply prevented under the changes of environmental conditions since wood and wood-based material have large variations in their physical and mechanical properties. The parameters such as linear movement coefficient(LMC), modulus of elasticity (MOE), required to predict warping could be estimated by oven drying method and dynamic method instead of American Society for Testing Materials(ASTM) procedure. The relationship between warping and LMC was curvilinear, while it between warping and MOE was linear. LMC had a larger effect on warping than MOE. Material propensity of skin panel such as hardboard and plywood showed normal distributions. The variation of material properties, however, was much larger in plywood than in hardboard. Monte Carlo simulation also indicated that rejection ratio of flush door due to the occurrence of warping could be predicted with consideration of the relationship of warping and parameters of probability distribution of MOE, LMC, and moisture content.

• Journal of the Korean Wood Science and Technology
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• v.20 no.3
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• pp.39-54
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• 1992

Hollow core wood flush doors for wardrobes, and other general openings and bathroom were designed and fabricated to investigate the factors causing the bowing of them and to find out the countermeasure for the phenomena. Balance in grain orientation, thickness, specific gravity and M.C.(%) of face panel and symmetrical construction were the essential factors to prevent the deflection of flush doors just after manufacturing. Under one-sided severe service condition, the unbalance of M.C. between opposite face panels is inevitable. So the material as thick plywood with high stiffness is considered as an alternative for the stile. UF resin mixing into PVAc emulsion is preferred for bathroom.