Corrosion at the Grain Boundary and a Fluorine-Related Passivation Layer on Etched Al-Cu (1%) Alloy Surfaces

  • Baek, Kyu-Ha (Electronics and Telecommunications Research Institute) ;
  • Yoon, Yong-Sun (Electronics and Telecommunications Research Institute) ;
  • Park, Jong-Moon (Semiconductor Technology Division of Electronics and Telecommunication Research Institute) ;
  • Kwon, Kwang-Ho (Electronic Engineering Department of Hanseo Unviersity) ;
  • Kim, Chang-Il (School of Electrical and Electronic Engineering, Chungang University) ;
  • Nam, Kee-Soo (Electronics and Telecommunications Research Institute (ETRI))
  • Received : 1997.12.04
  • Published : 1999.09.30

Abstract

After etching Al-Cu alloy films using SiCl4/Cl_2/He/CHF3 mixed gas plasma, the corrosion phenomenon at the grain boundary of the etched surface and a passivation layer on the etched surface with an SF6 plasma treatment subsequent to the etching were studied. In Al-Cu alloy system, corrosion occurs rapidly on the etched surface by residual chlorine atoms, and it occurs dominantly at the grain boundaries rather than the crystalline surfaces. To prevent corrosion, the SF6 gas plasma treatment subsequent to etching was carried out. The passivation layer is composed of fluorine-related compounds on the etched Al-Cu surface after the SF6 treatment, and it suppresses effectively corrosion on the surface as the SF6 treatment pressure increases. Corrosion could be suppressed successfully with the SF6 treatment at a total pressure of 300 mTorr. To investigate the reason why corrosion could be suppressed with the SF6 treatment, behaviors of chlorine and fluorine were studied by various analysis techniques. It was also found that the residual chlorine incorporated at the grain boundary of the etched surface accelerated corrosion and could not be removed after the SF6 plasma treatment.

Keywords

References

  1. J. Appl. Phys. v.52 no.4 Reactive Ion Etching Induced Corrosion of Al and Al-Cu Films Lee, W.Y.;Eldridge, J.M.;Schwartz, G.C.
  2. J. Elctronic. Materials v.25 Review of Planarization and Reliability Aspects of Future Interconnect Materials Sethuraman, A.R.;Wang, J.F.;Cook, L.M.
  3. Proceedings of AlP Conference Cu Behaviors Induced by Aging and their Effects on Electromigration Resistance on Al-Cu Lines Nogami, T.;Nemoto, T.
  4. Jpn. J. Appl. Phys. v.21 Aluminum Reactive Ion Etching Employing $CCl_4+Cl_2$ Mixtures Horiike, Y.;Yamazaki, T.;Shibagaki, M.;Kurisaki, T.
  5. Jpn. J. Appl. Phys. v.30 Mechanism of Corrosion in Al-Si-Cu Hayasaka, N.;Koga, Y.;Shimomura, K.;Yoshida, Y.;Okano, H.
  6. Jpn. J. Appl. Phys. v.31 Mechanism for AlSiCu Alloy Corrosion Ishida, T.;Fujiwara, N.;Yoneda, M.;Nakamoto, K.;Horie, K.
  7. J. Vac. Sci. Technol. v.B8 no.5 Effect of Post-etch Treatment on Chlorine Concentration of AlSi and Ti-capped AlSi Films Maa, J.S.;Gossenberger, H.;Paff, R.J.
  8. Jpn. J. Appl. Phys. v.36 Mechanism of AlCu Corrosion Siozawa, K.I.;Fujiwara, N.;Miyatake, H.;Yoneda, M.
  9. Plasma Etching Manos, D.M.;Flamm, D.L.
  10. Principles of Plasma Discharges and Materials Processing Lieberman, M.A.;Lichtenberg, A.J.
  11. Materials Letters v.35 A Fluorine-Related Passivation Layer on the Etched Al-Cu (1%) Alloy Surface after the $SF_6$ Plasma Treatments Baek, K.H.;Yoon, Y.S.;Park, J.M.;Kwon, K.H.;Kim, C.I.;Nam, K.S.
  12. J. Vac. Science and Technology A v.16 no.3 Passivation Role of Fluorine on the Anticorrosion of AlCu Films after Plasma Etching Baek, K.H.;Kim, C.I.;Kwon, K.H.;Kim, T.H.;Chang, E.G.;Yun, S.J.;Yoon, Y.S.;Kim, S.G.;Nam, K.S.
  13. J. Electrochem. Soc. v.45 no.3 The Effects of Fluorine Passivation Using $SF_6$ Plasma on the Corrosion of Al(Cu 1 %) at Grain Boundaries Kwon, K.H.;Yun, S.J.;Kim, C.I.;Park, J.M.;Baek, K.H.;Yoon, Y.S.;Kim, S.G.;Nam, K.S.
  14. J. Korean Physical Soc. v.34 no.6;7 Angle Resolved XPS Investigation of the Fluorine-Related Passivation Layer on the Etched Al-Cu (1 %) Surface after the $SF_6$ Treatments Yoon, Y.S.;Baek, K.H.;Park, J.M.;Kwon, K.H.;Kim, C.I.;Hwang, I.G.