드릴구멍 상사성이 칩형상에 미치는 영향

Effect of Geometrical Similarity between Twist Drill on the Shape of Chip Produced.

  • 발행 : 2000.12.01

초록

In this study, geometrical similarity conditions for drills of various diameters are discussed. The effect of geometrical similarity on the chip shape and forces of different sized conventional drills has been experimentally confirmed. Drilling tests are carried out for SM45C by using the conventional HSS drills. The torque and thrust forces are measured and compared with those chip forms. Chip shape in drilling are affected by three factors being flow angle, side and up curl of the chip. It is found that the feedrate and drill diameter are more affected than cutting speed on the chip form and cutting forces. The similarity conditions gives easily to estimate the chip shape, the thrust and the torque for drills of different diameters.

키워드

참고문헌

  1. 精密機械 v.43 切りくず形狀から見たゎ じれ刃リルの切削性能 中山一雄;小川誠
  2. Transactions of ASME v.109 An Analysis of the drill wandering motion S.J. Lee;K.F. Eman;S.M. Wu
  3. JSPE v.54 no.9 Vibration Characteristics of Drills with Reference to Effect of Main Cutting Edges;a Chisel Edge and Margins H. Onikura;K. Sakuma;A. Katsuki
  4. Bull. JSPE v.18 no.2 Chip Control in Metal Cutting K. Nakayama
  5. JSPE v.47 no.8 Analytical Prediction of Chip Formation and Cutting Forces in Drilling Opreation (1st Report);Cutting Model, Energy Method and Preliminary Results A. Hirota;K. Kashara
  6. JSPE v.47 no.9 Analytical Prediction of Chip Formation and Cutting Forces in Drilling Opreation (2st Report);Comparison of Predicted and Experimental Results A. Hirota;K. Kashara
  7. JSPE v.53 no.8 Analytical Prediction of Chip Formation and Cutting Forces in Drilling Opreation (3rd Report);A Cutting Model for Chisel Edge with Restricted Tool-Chip Contrast Length A. Hirota;M. Tanaka;K. Kashara
  8. JSPE v.56 no.6 Drilling with Flat Rake Face Drills and Analysis of Long-Pitch Helical Chip Formation Process K. Kashara;A. Hirota
  9. JSPE v.43 no.4 Cutting Perfor-mance of Twist Drills in Relation to the Shape of Chip Produced K. Kashara;M. Ogawa
  10. Int. J. MTDR v.12 no.37 Drilling with Flat Rake Face and Conventional Twist Drills-Ⅰ,Ⅱ E.J.A. Armarego;C.Y. Cheng
  11. JSPE v.55 no.3 Cutting Force Prediction Based on the Geometric Similarity between Drills K. Kashara;A. Hirota
  12. JSPE v.58 no.3 Cutting Behavior of Drill Point at Beginning of Drill M. Kato;S. Enomoto;Y. Saito