DOI QR코드

DOI QR Code

Optimization of Barium Titanate Slip for Tape Casting Using Design of Experiments

  • Kwon, Sung-Wook (School of Materials Science and Engineering, Yeungnam University) ;
  • Darsono, Nono (School of Materials Science and Engineering, Yeungnam University) ;
  • Yoon, Dang-Hyok (School of Materials Science and Engineering, Yeungnam University)
  • Published : 2006.09.01

Abstract

A full-factorial design of experiments with three input factors and two levels for each factor including center points was utilized for the preparation and characterization of twelve types of $BaTiO_3$ slips for tape casting. Ceramic powders with different particle sizes, different milling methods such as high energy milling and conventional ball milling, and two types of dispersant with different polymeric species were chosen as input factors in order to investigate their effects on slip and on green tape properties. Tape casting, a small rectangular-shaped K-square preparation, characterization and quantitative data analysis using statistical software were followed. Ceramic powder was the most significant among three input factors for the output responses of slip viscosity and green tape density, showing more favorable results with large particles than with very fine ones. In addition, high energy milling for only 30 min was more efficient than 24h of conventional ball milling in terms of powder dispersion and milling. The optimum condition based on the experimental results was a slip exposed to high energy milling with large ceramic particles along with a methylethyl acetate dispersant.

Keywords

References

  1. G. N. Howatt, R. G. Breckenridge, and J. M. Brownlow, 'Fabrication of Thin Ceramic Sheets for Capacitors,' J. Am. Ceram. Soc., 30 [8] 237-42 (1947) https://doi.org/10.1111/j.1151-2916.1947.tb18889.x
  2. D. H. Yoon and B. I. Lee, 'Processing of Barium Titanate Tapes with Different Binders for MLCC Applications-Part I: Optimization Using Design of Experiments,' J. Eur. Ceram. Soc., 24 739-52 (2004) https://doi.org/10.1016/S0955-2219(03)00333-9
  3. D. H. Yoon and B. I. Lee, 'Processing of Barium Titanate Tapes with Different Binders for MLCC Applications-Part II: Comparison of the Properties,' J. Eur. Ceram. Soc., 24 753-61 (2004) https://doi.org/10.1016/S0955-2219(03)00334-0
  4. R. E. Mistler and E. R. Twiname, 'Tape Casting Theory and Practice,' pp. 10-21, The American Ceramic Society, Westerville, OH, 2000
  5. R. Moreno, 'The Role of Slip Additives in Tape-Casting Technology: Part I-Solvents and Dispersants,' J. Am. Ceram. Soc. Bull., 71 [10] 1521-31 (1992)
  6. C. Warnke, 'Residence Time Distribution for Passage, Cascade, Circulation, and Pendulum Operation'; pp. 9-61 in Operational Modes of Agitator Bead Mills, NETZSCH-Feinmahltechnik GmbH, 2003
  7. Web-Site of 'Chicago Boiler Company,' http://www.cbmills. com, as on 1 June, 2006
  8. D. C. Montgomery, 'Design and Analysis of Experiments,' pp. 50-86, 3rd Ed. John Wiley & Sons, New York, 1991
  9. G. K. Robinson, Practical Strategies for Experimenting, pp. 12-36, John Wiley & Sons, New York, 2000
  10. R. Moreno, 'The Role of Slip Additives in Tape-Casting Technology: Part II-Binders and Plasticizers,' J. Am.Ceram. Soc. Bull., 71 [11] 1647-57 (1992)
  11. K. Blackman, R. M. Slilaty, and J. A. Lewis, 'Competitive Adsorption Phenomena in Nonaqueous Tape Casting Suspensions,' J. Am. Ceram. Soc., 84 [11] 2501-06 (2001) https://doi.org/10.1111/j.1151-2916.2001.tb01043.x
  12. J. S. Reed, 'Introduction to the Principles of Ceramic Processing,' pp. 186-88, John Wiley & Sons, New York, 1988
  13. S. P. Yu, M. C. Wang, and M. H. Hon, 'The Dependence of Properties of Alumina-Zirconia-Graphite Refractories on Particle Size Distribution by Furnas Model,' Jpn. J. Appl. Phys., 38 6433-37 (1999) https://doi.org/10.1143/JJAP.38.6433
  14. D. H. Yoon and B. I. Lee, '$BaTiO_3$ Properties and Powder Characteristics for Ceramic Capacitors,' J. Ceram. Proc. Res., 3 [2] 41-7 (2002)
  15. S. W. Kwon and D. H. Yoon, 'Effects of Heat Treatment and Particle Size on the Tetragonality of Nano-Sized Barium Titanate Powder,' Ceramics International, In Press, 2006
  16. Y. Sakabe, N. Wada, T. Hiramatsu, and T. Tonogaki, 'Dielectric Properties of Fine-Grained $BaTiO_3$ Ceramics Doped with CaO(in Jpn.),' J. Appl. Phys., 41 6922-25 (2002) https://doi.org/10.1143/JJAP.41.6922
  17. S. Wada, H. Yasuno, T. Hoshina, S. M. Nam, H. Kakemoto, and T. Tsurumi, 'Preparation of nm-Sized Barium Titanate Particles and their Powder Dielectric Properties (in Jpn.),' J. Appl. Phys., 42 6188-95 (2003) https://doi.org/10.1143/JJAP.42.6188
  18. Y. Sakabe, 'Recent Development in Multilayer Ceramic Capacitors,' pp. 3-15, Vol. 97 in Multilayer Electronic Ceramic Devices. Ceramic Transactions. Ed. by J. H. Jean, T. K. Gupta, K. M. Nair, and K. Niwa, American Ceramic Society, OH, 1998
  19. R. L. Ott and M. Longnecker, 'Introduction to Statistical Methods and Data Analysis,' 5th Ed. pp. 829-49, Duxbury, CA, 2001