A Study on the Improvement of Noise Performance by Optimizing Machining Process Parameters on Ball Screw

가공최적화를 통한 볼 스크류의 소음성능 향상에 관한 연구

  • 허철수 (경상대학교 기계항공공학부) ;
  • 최종훈 (경상대학교 기계항공공학부) ;
  • 김현구 (창원대학교 기계설계학과) ;
  • 신중호 (창원대학교 기계설계학과) ;
  • 류성기 (경상대학교 기계항공공학부(ReCAPT))
  • Received : 2010.12.18
  • Accepted : 2011.02.14
  • Published : 2011.02.28

Abstract

Ball screw systems are largely used in industry for motion control and motor applications. But the problem of noise, which really perplexes us, is highly correlated with the quality in ball screw systems all the way. In this paper, machining process parameters were evaluated in respects of technique, business, produce and quality to verify which impact influences the noise most. In order to adjust and compare, two comparison groups were set with the present parameters bench mark. Different ball screws were produced as specimens for the noise tests. Through comparing the noise performance of different parameters in the machining process respectively, a group of optimized machining process parameters were obtained. Another noise test was proceeded to know how noise performance was improved by optimizing the machining process parameters. At last, surface roughness tests have been done to know how surface roughness improved by optimization. The improvement of surface roughness is the main factor influences the noise performances.

Keywords

References

  1. T.C. Buttery, etc "Some effects of dressing on grinding performance", Wear, Vol. 5, pp. 195-219, 1979.
  2. J. Verkerk, etc "The influence of the dressing operation on productivity in precision grinding", Ann. CIRP, Vol. 28, No. 2, pp. 487-495, 1979.
  3. Ramesh, etc "Influence of dressing feed on the performance of laser dressed A1203 wheel in wet grinding", Int. J. Mach. Tools Manufact, Vol. 35, No. 5, pp. 661-671, 1995. https://doi.org/10.1016/0890-6955(95)93036-6
  4. Y. Ling, etc "High-quality grinding of polycrystalline silicon carbide spherical surfaces", Wear, Vol. 256, pp. 197-207, 2004. https://doi.org/10.1016/S0043-1648(03)00406-X
  5. X. Chen, etc "Precision grinding using CBN wheels, International Journal of Machine Tools & Manufacture", Vol. 42, pp. 585-593, 2002. https://doi.org/10.1016/S0890-6955(01)00152-3
  6. Q.S. Yan, etc "Machining precision in the face grinding of a groove bottom using a cup CBN quill, Journal of Materials Processing Technology", Vol. 138, pp. 527-530, 2003. https://doi.org/10.1016/S0924-0136(03)00140-7
  7. D.J. Stephenson, etc "Ultra-precision grinding of hard steels, Journal of the International Societies for Precision Engineering and Nanotechnology", Vol. 25, pp. 336-345, 2001.
  8. B.H. Yan, etc "Finishing effects of spiral polishing method on micro lapping surface", International Journal of Machine Tools & Manufacture, Vol. 47, pp. 920-926, 2007. https://doi.org/10.1016/j.ijmachtools.2006.07.009
  9. J.Y. Xia, etc "Theory analysis and system identification methods on thermal dynamics characteristics of ballscrews", Front. Mech. Eng. China, Vol. 3, No. 4, pp. 408-415, 2008. https://doi.org/10.1007/s11465-008-0061-y
  10. J.Y. Xia, etc "Numerical solution, simulation and testing of the thermal dynamic characteristics of ball-screws", Front. Mech. Eng. China, Vol. 3, No. 1, pp. 28-36, 2008. https://doi.org/10.1007/s11465-008-0007-4
  11. S.H. Kim, etc "Decision of dressing interval and depth by the direct measurement of the grinding wheel surface", Journal of Materials Processing Technology, Vol. 88, pp. 190-194, 1999. https://doi.org/10.1016/S0924-0136(98)00394-X