Journal of the Korean Society for Precision Engineering (한국정밀공학회지)

Korean Society for Precision Engineering (한국정밀공학회)
권호 표지

The Cutting Tool-workpiece Interference Simulation for Worm Screw Machining by Side Milling

워엄 스크루 가공용 사이드 밀링의 공구 간섭 시뮬레이션

  • 이민환 (주식회사 만도 중앙연구소) ;
  • 김선호 (동의대학교 메카트로닉스공학과) ;
  • 안중환 (부산대학교 기계공학부)
  • Received : 2010.01.25
  • Accepted : 2010.09.28
  • Published : 2011.01.01
Download PDF
⟨ Previous Next ⟩

Abstract

A worm screw is widely used in a geared motor unit for motion conversion from rotation to linear. For mass production of a high quality worm, the current rolling process is substituted with the milling process. Since the milling process enables the integration of all operations of worm manufacturing on a CNC(Computer Numerical Control) lathe, productivity can be remarkably improved. In this study, the tooling system for side milling on a CNC lathe to improve machinability is developed. However, the cutting tool-workpiece interference is important factors to be considered for producing high quality worms. For adaptability of various worms machining, the tool-workpiece interference simulation system based on a tool-tip trajectory model is developed. The developed simulation system is verified through several kinds of worms and experimental results.

Keywords

References

  1. Lee, M. H., Kim, S. H. and Ahn, J. H., "The Cutting Tool-workpiece Interference Simulation for Worm Screw Machining by Planetary Milling," Journal of KSPE, Vol. 26, No. 12, pp. 47-54, 2009.
  2. Wehmanm, R., "The Whirling Process for Improved Worm Gears," Gear Solutions Magazine, No. 10, pp. 48-53, 2003.
  3. Ahn, J. H., Kang, D. B., Lee, M. H., Kim, H. Y., Kim, S. H. and Cho, K. K., "Investigation of Cutting Characteristics in Side-milling A Multi-thread Worm Shaft on Automatic Lathe," Annals of the CIRP, Vol. 55, No. 1, pp. 63-66, 2006. https://doi.org/10.1016/S0007-8506(07)60367-9
  4. Lee, M. H., Kang, D. B., Kim, H. Y. and Ahn, J. H., "Classification of Geared Motor Noise Using a Cepstrum and Comb Lifter Analysis," International Journal of Precision Engineering and Manufacturing, Vol. 8, No. 3, pp. 45-49, 2007.
  5. Mohan, L. V. and Shunmungam, M. S., "Simulation of whirling process and tool profiling for machining of worms," Journal of Material Processing Technology, Vol. 185, No. 1-3, pp. 191-197, 2007. https://doi.org/10.1016/j.jmatprotec.2006.03.115
  6. Kim, S. H., "Investigation of Surface Roughness Characteristics according to Tool Runout Variations in Side Milling Cutter for Worm Screw," Journal of KSMPE, Vol. 8, No. 4, pp. 76-82, 2009.
  7. Kaldor, S., Rafael, A. M. and Messinger, D., "On the CAD of Profile for Cutters and Helical Flutes," Annals of the CIRP, Vol. 37, No. 1, pp. 53-56, 1988. https://doi.org/10.1016/S0007-8506(07)61584-4
  8. Spong, M. W. and Vidyasagar, M., "Robot Dynamics and Control," John Wiley & Sons, Inc., pp. 62-83, 1989.
  9. Wright, R. S. and Sweet, M., "Open GL Superbible," Waite Group Press, pp. 259-407, 1997.