DOI QR코드

DOI QR Code

디스크 브레이크의 편마모 저감을 위한 브레이크 패드의 마찰재 형상 강건설계

Robust Design of the Disc Brake Pad Shape for Reduction of Uneven Wear

  • 박진택 (한양대학교 대학원 기계설계학과) ;
  • 최낙삼 (한양대학교 기계공학과)
  • Park, Jin-Tack (Department of Mechanical Design, Graduate School, Hanyang University) ;
  • Choi, Nak-Sam (Department of Mechanical Engineering, Hanyang University)
  • 투고 : 2011.02.11
  • 심사 : 2011.08.03
  • 발행 : 2012.01.01

초록

In this paper, the method and its effectiveness to decrease the uneven wear of the brake pad were proposed. A finite element analysis was performed to analyze the pressure distributions on the contact surfaces. The optimum brake pad shape was determined by a robust design using the Taguchi method. The effectiveness of the optimum design was clarified by the wear tests with a dynamometer.

키워드

참고문헌

  1. D. J. Sin, J. H. Jong and J. H. Park, "Friction Characteristics of Friction Materials with Different Phenolic Resin Ingredients," Spring Conference Proceedings, KSAE, 05-S0158, pp.987-996, 2005.
  2. M. W. Shin, H. Jang, Y. C. Kim and D. Y. Chung, "Tribological Properties of Semi-metallic Brake Friction Materials Containing Different Solid Lubricants: Graphite, WS2, and $MoS_2$," Journal of the KSTLE, Vol.25, No.1, pp.61-65, 2009.
  3. K. H. Cho, Multiscale Perspectives in Frictional Instability of Brake Friction Materials, Ph.D. Dissertation, Korea University, Seoul, 2009.
  4. N. S. M. EL-Tayeb and K. W. Liew, "On the Dry and Wet Sliding Performance of Potentially New Frictional Brake Pad Materials for Automotive Industry," Wear, Vol.266, Issues 1-2, pp.275-287, 2009. https://doi.org/10.1016/j.wear.2008.07.003
  5. M. Muller and G. P. Ostermeyer, "A Cellular Automaton Model to Describe the Threedimensional Friction and Wear Mechanism of Brake Systems," Wear, Vol.263, Issues 7-12, pp.1175-1188, 2007. https://doi.org/10.1016/j.wear.2006.12.022
  6. H. Lee, M. Son, Y. Seo, K. Boo and H. Kim, "The Study on the Influence of Pad Wear on Brake Squeal Analysis," Transactions of KSME(A), Vol.32, No.11, pp.930-936, 2008.
  7. K. W. Suh, "Field Correlation for the Wear Life of Brake Pad," Spring Conference Proceedings, KSAE, pp.1002-1006, 2002.
  8. T. Yeo "A Study on Wear Life Prediction of Disk Brake Pads," Transactions of KSAE, Vol.10, No.4, pp.199-205, 2002.
  9. A. Soderberg and S. Andersson, "Simulation of Wear and Contact Pressure Distribution at the Pad-to-rotor Interface in a Disc Brake Using General Purpose Finite Element Analysis Software," Wear, WEA-99310, 2009.
  10. J. Tamari, K. Doi and T. Tamasho, "Prediction of Contact Pressure of Disc Brake Pad," Technical Notes/JSAE Review, Vol.21, Issue 1, pp.136-138, 2000.
  11. Y. M. Lee, J. S. Park, C. S. Seok, C. W. Lee and J. H. Kim, "Thermal Stress Analysis for a Brake Disk Considering Pressure Distribution at a Frictional Surface," Fall Conference Proceedings, KSPE, pp.842-846, 2005.
  12. T. Tamasho, K. Doi, T. Hamabe, N. Koshimizu and S. Suzuki, "Technique for Reducing Brake Drag Torque in the Non-braking Mode," JSAE Review, Vol.21, pp.67-72, 2000. https://doi.org/10.1016/S0389-4304(99)00065-X
  13. S. Kim, S. Cho and T. Yeo, "A Study on the Effects of Piston and Finger Offset on the Pressure Distribution at Disk Brake Pad Interface," SAE 2005-01-0794, 2005.
  14. N.-K. Kim and J.-P. Kang, "FEM Analysis of Caliper Housing Cut Inside Upper Face for Unbalance Wear Prevention of Disk Brake Pad," Journal of the Korean Society of Manufacturing Technology, Vol.1, No.1, pp.89-100, 2002.
  15. R. Steege, G. Bauer and J. Lange, "Life Time Prediction for Brake Linings," SAE 2009-01-3027, 2009.
  16. A. R. A. Baker, H. Ouyang and Q. Cao, "Interface Pressure Distributions through Structural Modifications," SAE 2003-01-3332, 2003.
  17. M. Unno, M. Inoue and Y. Hara, "Decrease of Friction Coefficient of Disc Pads during Low G Braking after Continuous High G Braking," SAE 2005-01-3938, 2005.
  18. D. Antanaitis, "The Effect of Racetrack/High Energy Driving on Brake Caliper Performance," SAE 2006-01-0472, 2006.
  19. T. S. Shi, "Brake Noise Analysis with Lining Wear," SAE 2008-01-0823, 2008.
  20. J. Kim, J. Park and J. Lee, "Robust Optimization of Caliper Brake Disc Considering Tolerance," Transactions of KSME(A), Vol.27, No.6, pp.905- 913, 2003.
  21. S.-J. Kwon, M.-S. Kim, B.-H. Lee, D.-W. Lee, C.-Y. Bae and C.-J. Kim, "The DOE Based Robust Design to Reduce the Brake Squeal Noise," Transactions of KSAE, Vol.15, No.2, pp.126-134, 2007.
  22. S.-J. Kwon, M.-S. Kim, C.-J. Kim, B.-C. Na, H.-C. Kim, B.-H. Lee and T.-K. Sohn, "The Robust Optimal Design to Reduce the Brake Squeal Noise," Fall Conference Proceedings, KSAE, 06-F0274, pp.1754-1759, 2006.
  23. J. H. Kim and S. T. Kim, "A Study on Shape Optimization for Seal Groove of Disc Caliper Using Finite Element Method and Taguchi's Method," Transactions of the KSMTE, Vol.15, No.1, pp.88-94, 2006.
  24. M. Han and C. Park, "Optimization for Reduction of Squeal Noise in Caliper Brake System Using Taguchi Method," Fall Conference Proceedings, KSAE, pp.480-485, 2000.
  25. Y. Moon and M. Jang, "A Study on the Optimization for Brake Disc Design by Taguchi Method," Fall Conference Proceedings, KSAE, 08-A0210, 2008.
  26. Dassault Systemes, Abaqus v6.8 User's Manual, Dassault Systemes Simulia Corp., 2008.
  27. Minitab, Minitab Manual, Minitab Inc., 2007.
  28. Eretec Minitab, Minitab Working-level Completion, Eretec Inc., 2001.

피인용 문헌

  1. Implementation of a Small Size Electric Automatic Lubrication System for Heavy Commercial Vehicle vol.30, pp.10, 2013, https://doi.org/10.7736/KSPE.2013.30.10.1041
  2. Transfer Film Formation and Its Effect on Friction Coefficient at Various Friction Temperature in NAO Friction Material vol.26, pp.1, 2018, https://doi.org/10.7467/KSAE.2018.26.1.042
  3. Taguchi Design of PZT-Based Piezoelectric Cantilever Beam with Maximum and Robust Voltage for Wide Frequency Range pp.1543-186X, 2019, https://doi.org/10.1007/s11664-019-06994-1