Journal of the Korean Society of Manufacturing Technology Engineers (한국생산제조학회지)

The Korean Society of Manufacturing Technology Engineers (한국생산제조학회)
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Virtual Dynamic Machining System for Chatter Detection and Avoidance

채터진동 검출 및 회피를 위한 가상 동적 가공시스템 구축

  • Kim, H. (School of Mechanical Engineering, Pusan National University) ;
  • Jo, M.H. (School of Mechanical Engineering, Pusan National University) ;
  • Koo, J.Y. (School of Mechanical Engineering, Pusan National University) ;
  • Lee, J.H. (Dept. of Mechatronics Engineering, Korea Aviation Polytechnic) ;
  • Kim, J.S. (School of Mechanical Engineering, NCRC/NSDM, Pusan National University)
  • Received : 2014.04.10
  • Accepted : 2014.06.10
  • Published : 2014.06.15
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Abstract

This study presents a chatter vibration avoidance program for the milling process. Chatter vibration has a negative effect on workpieces and spindle-tools. When chatter vibration occurs, the cutting tool is loaded dynamically, a chatter pattern is generated on the workpiece, and the tool life is reduced. The developed program is composed of various modules such as an FFT analyzer, an impact test analyzer, a chatter vibration indicator, and a spindle speed recommender. The proposed program is verified using an AISI D2 cutting experiment in milling process. The effect of chatter vibration on the machining condition can be simulated by the suggested method, and successfully exploited to avoid chatter vibration.

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References

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