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Study of the effects of injector cleaning on the exhaust gases in a common rail diesel engine

커먼레일 디젤엔진의 인젝터 클리닝이 배기가스에 미치는 영향에 관한 연구

  • Cho, Hong-Hyun (Department of Mechanical engineering, Chosun University) ;
  • Kim, Tae-Jung (Graduate school of Mechanical engineering, Chosun University)
  • 조홍현 (조선대학교 기계공학과) ;
  • 김태중 (조선대학교 기계공학과 대학원)
  • Received : 2014.09.26
  • Accepted : 2014.10.10
  • Published : 2014.10.31

Abstract

As a response to exhaust gas regulations, the electronic control system was applied to the diesel engine. The injected fuel mass and injection timing are accurately controlled using it, and the fuel efficiency and the engine output are significantly increased. In addition, the noise and the vibration of vehicles are decreased. To maintain the optimal performance of an electronic control diesel engine, it is important to control the fuel injection pressure accurately using the fuel pressure regulator. When the fuel pressure regulator is not worked normally, the failure phenomena (starting failure, staring delay, accelerated failure, engine mismatch et al.) occurred because the fuel pressure is not stabilized and controlled accurately. In this study, the effects on a fuel pressure, return fuel mass flow, and engine rotating speed according to the control rate of fuel pressure regulator were investigated to analyze the performance variation under the failure conditions of a fuel pressure regulator. As a result, when the control rate of a fuel pressure regulator decreased by 4%~6% compared to that of the standard condition, the variation of engine rotating speed and return fuel flow were increased greatly, and the abnormal condition occurred. In addition, it is possible to diagnose the failure of a fuel pressure regulator by monitoring these conditions.

디젤엔진의 사용은 루돌프 디젤에 의하여 발명된 이후 산업의 발달을 이끌어가는 중추적인 역할을 하고 있다. 2013년 기준으로 국내의 디젤엔진의 차량은 7,395,739대이다. 디젤엔진에서의 인젝터는 엔진의 구동에 직접적인 역활을 수행하기 때문에 성능향상에 대한 연구는 지속적으로 이루어지고 있다. 본 연구는 운행 중인 디젤차량의 매연의 농도와 인젝터 클리닝 전 후의 관계를 비교분석하기 위하여 인젝터 클리닝 전 후의 매연의 농도를 KD147 모드("운행차 수시점검 및 정기검사의 배출허용기준")로 측정하여 인젝터 클리닝이 매연 저감에 미치는 영향에 대하여 실험적으로 고찰하였다. 실험결과 인젝터 클리닝 후의 매연의 농도가 20% 이상 감소하는 것을 확인하였으며 매연의 농도의 감소율은 매연의 발생량이 클수록 증가하는 것으로 나타났다.

Keywords

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