DOI QR코드

DOI QR Code

동시 이중주파수를 이용한 기어 열처리의 열·전자기 연성 해석

Thermal-electromagnetic Coupled Analysis for Gear Heat Treatment using Simultaneous Duel Frequency

  • 윤동원 (한국기계연구원 로봇메카트로닉스연구실) ;
  • 박희창 (한국기계연구원 로봇메카트로닉스연구실) ;
  • 함상용 (한국기계연구원 로봇메카트로닉스연구실) ;
  • 구정회 (마이애미대학교 기계공학과)
  • Yun, Dongwon (Department of Robotics and Mechatronics, Korea Institute of Machinery and Materials) ;
  • Park, Heechang (Department of Robotics and Mechatronics, Korea Institute of Machinery and Materials) ;
  • Ham, Sangyong (Department of Robotics and Mechatronics, Korea Institute of Machinery and Materials) ;
  • Koo, Jeong-Hoi (Department of Mechanical Engineering, Miami University)
  • 투고 : 2014.07.06
  • 심사 : 2015.05.19
  • 발행 : 2015.06.01

초록

In this paper, Finite Element Analysis (FEA) for gear heat treatment using simultaneous dual frequency (SDF) induction heating is conducted. To do this, thermal-electromagnetic coupled FE model is built. A two dimensional FE model of gear and heater is introduced to reduce computation time. For more time-efficient analysis, harmonic analysis for electromagnetic model is adopted and transient analysis model, for heat transfer model. Through the coupled analysis, it can be found that the proposed FE model can solve for SDF induction heating of gear and heat treatment parameters can also be determined.

키워드

참고문헌

  1. "Gear," http://terms.naver.com/entry.nhn?docId=92312 5 &cid=3430&categoryId=3430 (Accessed 20 May 2015)
  2. Cho, J. R., Kang, W. J., Bae, W. B., Lee, Y. S., and Lee, J. H., "Analysis of the Heat Treatment Process on Bevel Gears," Proc. of the KSME Fall Conference, pp. 1471-1476, 2002
  3. Bae, K., Yang, Y., and Park, B., "Analysis of Deformation of Automotive Helical Gear in Heat Treatment of Carburized Quenching," J. Korean Soc. Precis. Eng., Vol. 27, No. 11, pp. 84-91, 2010.
  4. Ahn, M. J., Xu, Z. Z., and Lyu, S. K., "A Study on the Heat-treatment Deformation of SCM415 Spur Gear by Carburizing Hour," Proc. of the KSTP Conference, pp. 74-75, 2011.
  5. Choi, B. H., Lee, H. C., Lee, H. D., and Byun, S. G., "Optimization of Carburizing Process for Commercial Vehicle," Proc. of the KSAE Conference, pp. 1999-2003, 2011.
  6. Grum, J., "A Review of the Influence of Grinding Conditions on Resulting Residual Stresses after Induction Surface Hardening and Grinding," Journal of Materials Processing Technology, Vol. 114, No. 3, pp. 212-226, 2001. https://doi.org/10.1016/S0924-0136(01)00562-3
  7. Homberg, D., "A Mathematical Model for Induction Hardening Including Mechanical Effects," Nonlinear Analysis: Real World Applications, Vol. 5, No. 1, pp. 55-90, 2004. https://doi.org/10.1016/S1468-1218(03)00017-8
  8. Kim, J.-H., Yoo, H.-Y., Kang, H.-H., and Jeon, H.-J., "Quality of Thermal Distribution for Induction Heating with FEM," Proc. of the KIPE Conference, pp. 156-158, 2005.
  9. Bae, K.-Y., Lee, T.-H., and Yang, Y.-S., "A Study of the Effects of Process Variables on Temperature and Magnetic-flux Distribution in Induction Heating of Steel Plate," Journal of the Korean Welding Society, Vol. 19, No. 5, pp. 78-85, 2001.
  10. Yang, Y.-S., Bae, K.-Y., and Shin, H.-Y., "Effects of Inductor Shape in Steel Forming Process with High Frequency Induction Heating," Journal of the Korean Welding Society, Vol. 26, No. 4, 2008.
  11. Lim, J. S., Chun, S. H., Moon, Y. H., and Lee, Y. S., "A Study on the Residual Stress of Small Radius Pipe Fabricated by Pipe Bending with Local Induction Heating," Proc. of the KIPE Conference, pp. 331-335, 2011.
  12. Im, K.-S., Kim, W.-K., and Oh, S.-I., "Analysis of Induction Heating System using FEM," Proc. of the KSTP Conference, pp. 125-129, 1997.
  13. Shin, W.-S. and Park, H.-C., "Inverter for Induction Heating using Simultaneous Dual-frequency Method," Journal of Power Electronics, Vol. 16, No. 6, pp. 554-560, 2011.
  14. Wrona, E., Nacke, B., and Resetov, D., "3DModelling of the Transient Heating Process for Induction Surface Hardening," Proc. of the Modelling for Electromagnetic Processing in International Scientific Colloquium, pp. 119-123, 2003.
  15. Zedler, T., Nikanorov, A., and Nacke, B., "Investigation of Relative Magnetic Permeability as Input Data for Numerical Simulation of Induction Surface Hardening," Proc. of the Modelling for Electromagnetic Processing in International Scientific Colloquium, pp. 119-126, 2008.

피인용 문헌

  1. Simulation of Thick Plate Preheating Process Using Induction Heating vol.32, pp.12, 2015, https://doi.org/10.7736/KSPE.2015.32.12.1017