Design & Manufacturing

  • 제14권3호
  • /
  • Pages.8-16
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  • 2020
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  • 2800-0323(pISSN)
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  • 2733-452X(eISSN)
한국금형공학회 (Korean Society of Die & Mold Engineering)
권호 표지

사출성형공정에서 금형에 전달되는 진동 신호 측정을 이용한 성형 단계별 공정시간과 공정특성의 모니터링에 대한 연구

A study on monitoring for process time and process properties by measuring vibration signals transmitted to the mold during injection molding

  • 이준한 (한국생산기술연구원 형상제조연구부문) ;
  • 김종선 (한국생산기술연구원 형상제조연구부문)
  • Lee, Jun-han (Research Institute of Advanced Manufacturing & Materials Technology Shape Manufacturing R&D Department. Korea Institute of Industrial Technology) ;
  • Kim, Jong-Sun (Research Institute of Advanced Manufacturing & Materials Technology Shape Manufacturing R&D Department. Korea Institute of Industrial Technology)
  • 투고 : 2020.08.06
  • 심사 : 2020.09.30
  • 발행 : 2020.09.30
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초록

In this study, the vibration signal of the mold was measured and analyzed to monitoring the process time and characteristics during injection molding. A 5 inch light guide plate mold was used to injection molding and the vibration signal was measured by MPU6050 acceleration sensor module attached the surface of fixed mold base. Conditions except for injection speed and packing pressure were set to the same value and the change of the vibration signal of the mold according to injection speed and packing pressure was analyzed. As a result, the vibration signal had a large change at three points: "Injection start", "V/P switchover", and "Packing end". The time difference between "injection start" and "V/P switchover" means the injection time in the injection molding process, and the time difference between "V/P switchover" and "Packing end" means the packing time. When the injection time and packing time obtained from the vibration signal of the mold are compared with the time recorded in the injection molding machine, the error of the injection time was 2.19±0.69% and the error of the packing time was 1.39±0.83%, which was the same level as the actual value. Additionally, the amplitude at the time of "injection start" increased as the injection speed increased. In "V/P switchover", the amplitude tended to be proportional to the pressure difference between the maximum injection pressure and the packing pressure and the amplitude at the "packing end" tended to the pressure difference between the packing pressure and the back pressure. Therefore, based on the result of this study, the injection time and packing time of each cycle can be monitored by measuring the vibration signal of the mold. Also, it was confirmed that the level and trend of process variables such as the injection speed, maximum injection pressure, and packing pressure can be evaluated as the change of the mold vibration during injection molding.

키워드

과제정보

본 연구는 기획재정부의 중소중견기업생산기술실용화및기술지원 사업(Project No. JF200027)의 지원과 산업통상자원부의 기계산업핵심기술개발사업 (Project No. KM200224, 10067766)의 지원으로 진행되었습니다.

참고문헌

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