Journal of the Korean Society of Manufacturing Process Engineers (한국기계가공학회지)

The Korean Society of Manufacturing Process Engineers (한국기계가공학회)
권호 표지
DOI QR코드

DOI QR Code

Comparison of Machining Defects by Cutting Condition in Hybird FRP Drilling

유리탄소섬유 하이브리드 복합재의 절삭 조건에 따른 가공 결함 비교

  • Baek, Jong-Hyun (School of Mechanical and Aerospace Engineering, Gyeongsang National University) ;
  • Kim, Su-Jin (School of Mechanical and Aerospace Engineering, Gyeongsang National University)
  • 백종현 (경상국립대학교 기계항공공학부) ;
  • 김수진 (경상국립대학교 기계항공공학부)
  • Received : 2022.06.24
  • Accepted : 2022.08.10
  • Published : 2022.09.30
Download PDF
⟨ Previous Next ⟩

Abstract

Delamination and burr defects are important problems in drilling fiber reinforced plastics. A method for measuring FRP drilling defects has been studied. Delamination and burr factors were defined as the relative length or area. Using these factors, the effects of tool shape and drilling conditions on delamination and burr were studied. In this study, the defects that occur when drilling a glass-carbon fiber hybrid composite were compared in terms of three factors. In the glass-carbon fiber hybrid composite, the effects of the feed rate and tool point angle on the delamination and burr factors were similar to those in previous studies. The diameter of the tool did not affect the defect factor. A circular burr was generated in a drill tool with a point angle of 184°, and a relatively small deburring factor was observed compared with a tool with a point angle of 140°.

Keywords

Acknowledgement

정부(산업통상자원부)의 재원으로 한국에너지기술평가원의 지원을 받아 수행된 연구임(20214000000520, 자원순환(재제조)산업 고도화 인력양성.

References

  1. Chen, W. C., "Some experimental investigations in the drilling of carbon fiber-reinforced plastic (CFRP) composite laminates," International Journal of Machine Tools and Manufacture, Vol. 37, No 1, pp. 1097~1108, 1997. https://doi.org/10.1016/S0890-6955(96)00095-8
  2. Rahman, M., Ramakrishna, S., Prakash, J. R. S., Tan, D. C. G., "Machinability study of carbon fiber reinforced composite," Journal of materials processing technology, Vol. 89, pp. 292-297, 1999.
  3. Khashaba, U. A., Seif, M. A., Elhamid, M. A., "Drilling analysis of chopped composites," Composites Part A: Applied Science and Manufacturing, Vol. 38, No. 1, pp. 61~70, 2007. https://doi.org/10.1016/j.compositesa.2006.01.020
  4. Isik, B., & Ekici, E., Ergun. "Experimental investigations of damage analysis in drilling of woven glass fiber~reinforced plastic composites," The International Journal of Advanced Manufacturing Technology, Vol. 49, No. 9, pp. 861~869, 2010. https://doi.org/10.1007/s00170-009-2440-x
  5. Davim, J. P., Rubio, J. C., Abrao, A. M., "A novel approach based on digital image analysis to evaluate the delamination factor after drilling composite laminates," Composites Science and Technology, Vol. 67, No. 9, pp. 1939~1945, 2007. https://doi.org/10.1016/j.compscitech.2006.10.009
  6. Tsao, C. C., Kuo, K. L., Hsu, I. C., "Evaluation of a novel approach to a delamination factor after drilling composite laminates using a core saw drill," - The International Journal of Advanced Manufacturing Technology, Vol. 59, No. 5, pp. 617~622, 2012. https://doi.org/10.1007/s00170-011-3532-y
  7. Voss, R., Henerichs, M., Rupp, S., Kuster, F., Wegener, K., "Evaluation of bore exit quality for fibre reinforced plastics including delamination and uncut fibres," CIRP Journal of Manufacturing Science and Technology, Vol. 12, pp. 56~66, 2016. https://doi.org/10.1016/j.cirpj.2015.09.003
  8. Hrechuk, A., Bushlya, V., Stahl, J. E., "Hole-quality evaluation in drilling fiber-reinforced composites," Composite Structures, Vol. 204, pp. 378~387, 2018. https://doi.org/10.1016/j.compstruct.2018.07.105
  9. Khashaba, U. A., "A novel approach for characterization of delamination and burr areas in drilling FRP composites," Composite Structures, Vol. 290, pp. 115534, 2022. https://doi.org/10.1016/j.compstruct.2022.115534
  10. Kilickap, E., "Optimization of cutting parameters on delamination based on Taguchi method during drilling of GFRP composite," Expert systems with applications, Vol. 37, No. 8, pp. 6116~6122, 2010. https://doi.org/10.1016/j.eswa.2010.02.023
  11. Heisel, U., Pfeifroth, T. Tobias., "Influence of point angle on drill hole quality and machining forces when drilling CFRP," Procedia Cirp, Vol. 1, pp. 471~476, 2012. https://doi.org/10.1016/j.procir.2012.04.084
  12. Feito, N., Diaz-Alvarez, J., Diaz-Alvarez, A., Cantero, J. L., Miguelez, M. H., "Experimental analysis of the influence of drill point angle and wear on the drilling of woven CFRPs," Materials, Vol. 7, No. 6, pp. 4258-4271, 2014. https://doi.org/10.3390/ma7064258
  13. Janakiraman, A., Pemmasani, S., Sheth, S., Kannan, C., Balan, A. S. S., "Experimental investigation and parametric optimization on hole quality assessment during drilling of CFRP/GFRP/Al stacks," Journal of The Institution of Engineers (India) Series C, Vol. 101, No. 2, pp. 291~302, 2020. https://doi.org/10.1007/s40032-020-00563-w
  14. Jia, Z. Y., Zhang, C., Wang, F. J., Fu, R., Chen, C., "An investigation of the effects of step drill geometry on drilling induced delamination and burr of Ti/CFRP stacks," Composite Structures, Vol. 235, pp. 111786, 2020. https://doi.org/10.1016/j.compstruct.2019.111786
  15. Chen, D., Sun, G., Jin, X., Li, Q., "Quasi-static bending and transverse crushing behaviors for hat-shaped composite tubes made of CFRP, GFRP and their hybrid structures," Composite Structures, Vol. 239, pp. 111842, 2020. https://doi.org/10.1016/j.compstruct.2019.111842
  16. Pardo, A., Le Gall, J., Heinemann, R., & Bagshaw, L., "The impact of tool point angle and interlayer gap width on interface borehole quality in drilling CFRP/titanium stacks," The International Journal of Advanced Manufacturing Technology, Vol. 114, No. 1, pp. 159~171, 2021. https://doi.org/10.1007/s00170-021-06733-z
  17. Pereszlai, C., Geier, N., "Comparative analysis of wobble milling, helical milling and conventional drilling of CFRPs," The International Journal of Advanced Manufacturing Technology, Vol. 106, No. 9, pp. 3913~3930, 2020. https://doi.org/10.1007/s00170-019-04842-4
  18. Calzada, K. A., Kapoor, S. G., DeVor, R. E., Samuel, J., & Srivastava, A. K., "Modeling and interpretation of fiber orientation-based failure mechanisms in machining of carbon fiber-reinforced polymer composites," Journal of Manufacturing Processes, Vol. 14, No. 2, pp. 141~149, 2012. https://doi.org/10.1016/j.jmapro.2011.09.005