DOI QR코드

DOI QR Code

Evaluation of the seismic performance of butt-fusion joint in large diameter polyethylene pipelines by full-scale shaking table test

  • Jianfeng Shi (Institute of Process Equipment, College of Energy Engineering, Zhejiang University) ;
  • Ying Feng (Institute of Process Equipment, College of Energy Engineering, Zhejiang University) ;
  • Yangji Tao (Zhejiang Academy of Special Equipment Science) ;
  • Weican Guo (Zhejiang Academy of Special Equipment Science) ;
  • Riwu Yao (College of Mechanical Engineering, Zhejiang University) ;
  • Jinyang Zheng (Institute of Process Equipment, College of Energy Engineering, Zhejiang University)
  • 투고 : 2022.11.25
  • 심사 : 2023.06.07
  • 발행 : 2023.09.25

초록

High-density polyethylene (HDPE) pipelines in nuclear power plants (NPPs) have to meet high requirements for seismic performance. HDPE pipes have been proved to have good seismic performance, but joints are the weak links in the pipelines, and pipeline failures usually initiate from the defects inside the joints. Limited data are available on the seismic performance of butt-fusion joints of HDPE pipelines in NPPs, especially in terms of defects changes inside the joints after earthquakes. In this paper, full-scale shaking table tests were performed on a test section of suspended HDPE pipelines in an NPP, which included straight pipes, elbows, and 10 butt-fusion joints. During the tests, the seismic load-induced strain of the joints was analyzed by strain gauges, and it was much smaller than the internal pressure and self-weight-induced strain. Before and after the shaking table tests, phased array ultrasonic testing (PA-UT) was conducted to detect defects inside the joints. The locations, numbers, and dimensions of the defects were analyzed. It was found that defects were more likely to occur in elbows joints. No new defect was observed after the shaking table tests, and the defects showed no significant growth, indicating the satisfactory seismic performance of the butt-fusion joints.

키워드

과제정보

This work was supported by the National Natural Science Foundation of China (Grant No. 52175150), and the Key R&D Program of Shandong Province (Grant No. 2021CXGC010303).

참고문헌

  1. Z. Wang, M. Liu, H. Guo, A strategic path for the goal of clean and low-carbon energy in China, Nat. Gas. Ind. B 3 (4) (2016) 305-311. https://doi.org/10.1016/j.ngib.2016.12.006
  2. M.D. Mathew, Nuclear energy: a pathway towards mitigation of global warming, Prog. Nucl. Energy 143 (2022), 104080.
  3. J. Kim, Y. Oh, S. Choi, C. Jang, Investigation on the thermal butt fusion performance of the buried high density polyethylene piping in nuclear power plant, Nucl. Eng. Technol. 51 (4) (2019) 1142e1153.
  4. J.S. Egerton, M. Lowe, H.V. Halai, P. Huthwaite, Improved FE simulation of ultrasound in plastics, in: Review of Progress in Quantitative Nondestructive Evaluation, Minneapolis, MN, 2016. July 26-31.
  5. T.M. Adams, D. Munson, Basis of the fatigue capacities, stress intensification factors, and flexibility factors for high density polyethylene pipe in the ASME boiler and pressure vessel code, Section III, Division 1, in: International Conference on Nuclear Engineering and the ASME Power Conference, Anaheim, CA, 2012. July 30-Aug 03.
  6. S.L. Abel, M.D. Brandes, L.J. Corley, J.L. Fortman, T.M. Musto, J. O'Sullivan, Use of HDPE piping in the Callaway nuclear plant essential service water system, in: Pressure Vessels and Piping Conference, Prague, Czech Republic, 2009. July 26-30.
  7. A. Hu, F. Yu, R. Yang, J. Shi, Y. Cui, J. Zheng, Introduction of design methods and standards of polyethylene pipes for nuclear power plants, China Plastics 34 (2020) 67-77.
  8. B.G. Jeon, S.W. Kim, H.S. Choi, D.U. Park, N.S. Kim, A failure estimation method of steel pipe elbows under in-plane cyclic loading, Nucl. Eng. Technol. 49 (1) (2017) 245-253. https://doi.org/10.1016/j.net.2016.07.006
  9. D. Butler, Reactors, residents and risk, Nature 472 (2011) 400-401.
  10. D. Liu, J. Zheng, Z. Chen, L. Liu, Analysis of the safety of nuclear power plants, Adv. Mater. Res. 724-725 (2013) 692-695. https://doi.org/10.4028/www.scientific.net/AMR.724-725.692
  11. S. Kwag, J. Kwak, H. Lee, J. Oh, G.H. Koo, Enhancement in the seismic performance of a nuclear piping system using multiple tuned mass dampers, Energies 12 (11) (2019) 2077.
  12. G. Koo, J. Jung, J. Hwang, T. Shin, M. Lee, Vertical seismic isolation device for three-dimensional seismic isolation of nuclear power plant equipment-case study, Appl. Sci. 12 (1) (2022) 320.
  13. S. Kwag, S. Eem, J. Kwak, H. Lee, J. Oh, G.H. Koo, Mitigation of seismic responses of actual nuclear piping by a newly developed tuned mass damper device, Nucl. Eng. Technol. 53 (8) (2021) 2728-2745. https://doi.org/10.1016/j.net.2021.02.009
  14. Y. Heo, S. Oh, Design modification and shaking table test of the drain pipes of steam generator for vibration reduction, Nucl. Eng. Des. 340 (2018) 68-72. https://doi.org/10.1016/j.nucengdes.2018.09.025
  15. J. Nie, G. DeGrassi, C. Hofmayer, S. Ali, Nonlinear seismic correlation analysis of the JNES/NUPEC large-scale piping system tests, in: Pressure Vessels and Piping Conference, Chicago, IL, USA, 2008. July 27-31.
  16. H. Guo, R.G. Rinaldi, S. Tayakout, M. Broudin, O. Lame, The correlation between the mixed-mode oligo-cyclic loading induced mechanical and microstructure changes in HDPE, Polymer 224 (2021), 123706.
  17. J. Shi, A. Hu, F. Yu, Y. Cui, R. Yang, J. Zheng, Finite element analysis of high-density polyethylene pipe in pipe gallery of nuclear power plants, Nucl. Eng. Technol. 53 (3) (2021) 1004-1012. https://doi.org/10.1016/j.net.2020.08.019
  18. J. Zheng, Y. Zhang, D. Hou, Y. Qin, W. Guo, C. Zhang, J. Shi, A review of nondestructive examination technology for polyethylene pipe in nuclear power plant, Front. Mech. Eng. 13 (2018) 535-545. https://doi.org/10.1007/s11465-018-0515-9
  19. S. Kalyanam, P. Krishnaswamy, Y. Hioe, D.J. Shim, E. Focht, A fracture mechanics approach to service life prediction of HDPE fusion joints in nuclear applications, Plast. Eng. 71 (6) (2015) 40-45. https://doi.org/10.1002/j.1941-9635.2015.tb01376.x
  20. S. Chen, H.S. Lai, R. Lin, X.H. Duan, Study on the creep properties of butt Fusion-welded joints of HDPE pipes using the nanoindentation test, Weld. World 66 (2022) 135-144. https://doi.org/10.1007/s40194-021-01186-0
  21. J. Zheng, D. Hou, W. Guo, X. Miao, Y. Zhou, J. Shi, Ultrasonic inspection of electrofusion joints of large polyethylene pipes in nuclear power plants, J. Pressure Vessel Technol. 138 (2016), 060902.
  22. Plastic Pipe Database Committee, American Gas Association, Plastic Piping Data Collection Initiative Status Report, 2022-05. https://www.aga.org/contentassets/c139635bd829446eb292e2801b321e88/ppdc-march-2022-final06282022.pdf.
  23. Phase Array Ultrasonic Testing of Butt-Fusion Joints in Polyethylene Pipe, T/ZJASE 008-2021, 2021.
  24. Standard Practice for Ultrasonic Testing of Polyethylene Butt Fusion Joints, ASTM E3044/E3044M-16, 2016.
  25. Thermoplastic pipes for the conveyance of fluids - inspection of polyethylene butt fusion joints using phased array ultrasonic testing, ISO/TS 22499 (2019) 2019.
  26. J. Shi, D. Hou, W. Guo, Y. Zhou, X. Chen, J. Zheng, Ultrasonic inspection of large diameter polyethylene pipe used in nuclear power plant, in: Pressure Vessels and Piping Conference, Anaheim, California, USA, 2014. July 20-24.
  27. S.L. Crawford, S.R. Doctor, A.D. Cinson, M.W. Watts, T.L. Moran, M.T. Anderson, Assessment of NDE methods to detect lack of fusion in HDPE butt fusion joints, in: Pressure Vessels and Piping Conference, Baltimore, Maryland, USA, 2011. July 17-21.
  28. F. Caleb, P. Allen, Z. David, High-density polyethylene piping butt-fusion joint examination using ultrasonic phased array, J. Pressure Vessel Technol. 135 (2) (2010), 051501.
  29. S.L. Abel, M.D. Brandes, L.J. Corley, J.L. Fortman, T.M. Musto, J. O'Sullivan, Use of HDPE piping in the Callaway nuclear plant essential service water system, in: Pressure Vessels and Piping Conference, Prague, Czech Republic, 2009. July 26-30.
  30. H.S. Lai, N.N. Tun, K.B. Yoon, S.H. Kil, Effects of defects on failure of butt fusion welded polyethylene pipe, Int. J. Pres. Ves. Pip. 139e140 (2016) 117-122. https://doi.org/10.1016/j.ijpvp.2016.03.010
  31. J. Shi, J. Zheng, W. Guo, Formation mechanism of the eigen-line in electrofusion joints of polyethylene pipes, J. Pressure Vessel Technol. 133 (5) (2011), 051403.
  32. J.W. Wee, M.S. Choi, A. Chudnovsky, B.H. Choi, Stochastic study on discontinuous slow crack growth kinetics from an arbitrarily located defect of polyethylene based on the crack layer theory, Int. J. Mech. Sci. 197 (2021), 106326.
  33. P. Hutar, M. Zouhar, L. Nahlik, M. Sevcik, B. Masa, Multilayer polymer pipes failure assessment based on a fracture mechanics approach, Eng. Fail. Anal. 33 (2013) 151-162. https://doi.org/10.1016/j.engfailanal.2013.04.022
  34. A.J. Kinloch, R.J. Young, Fracture behaviour of polymer, Compos. Struct. (1983).
  35. J.S. Kim, Y.J. Lee, Y.J. Oh, Study on tensile fatigue behavior of thermal butt fusion in safety Class III high-density polyethylene buried piping in nuclear power plants, Trans. Korean Soc. Mech. Eng. A 39 (1) (2015) 11-17. https://doi.org/10.3795/KSME-A.2015.39.1.011
  36. P. Krishnaswamy, D. Shim, S. Kalyanam, Comparison of parent and butt-fusion material properties of unimodal high-density polyethylene, J. Pressure Vessel Technol. 139 (4) (2017), 041413.
  37. G. Nie, C. Zhang, Z. Wang, W. Xu, Y. Shi, Experimental study of collapse behavior of single-layer cylinder shells with infilled walls, Structures 36 (2022) 793-804. https://doi.org/10.1016/j.istruc.2021.12.051
  38. D. Zhu, Z. Zhu, C. Zhang, X. Xie, Shaking Table Test on the tunnel dynamic response under different fault dip angles, Symmetry-Basel 13 (8) (2021) 1375.
  39. C. Shen, D. Qian, Dynamic characteristics and seismic response of frame-core tube structures, considering soil-structure interactions, Struct. Des. Tall Special Build. 28 (3) (2019) e1575.
  40. K. Kim, T. Choi, M.G. Na, H. Jung, Residual stress measurement on the butt-welded area by electronic speckle pattern interferometry, Nucl. Eng. Technol. 47 (1) (2015) 115-125. https://doi.org/10.1016/j.net.2014.09.001