MEAN LOAD EFFECT ON FATIGUE OF WELDED JOINTS USING STRUCTURAL STRESS AND FRACTURE MECHANICS APPROACH

  • Kim, Jong-Sung (Korea Power Engineering Company) ;
  • Kim, Cheol (Korea Power Engineering Company) ;
  • Jin, Tae-Eun (Korea Power Engineering Company) ;
  • Dong, P. (Center for Welded Structures Research, Battelle Memorial Institute)
  • Published : 2006.04.01

Abstract

In order to ensure the structural integrity of nuclear welded structures during design life, the fatigue life has to be evaluated by fatigue analysis procedures presented in technical codes such as ASME B&PV Code Section III. However, existing fatigue analysis procedures do not explicitly consider the presence of welded joints. A new fatigue analysis procedure based on a structural stress/fracture mechanics approach has been recently developed in order to reduce conservatism by erasing uncertainty in the analysis procedure. A recent review of fatigue crack growth data under various mean loading conditions using the structural stress/fracture mechanics approach, does not consider the mean loading effect, revealed some significant discrepancies in fatigue crack growth curves according to the mean loading conditions. In this paper, we propose the use of the stress intensity factor range ${\Delta}K$ characterized with loading ratio R effects in terms of the structural stress. We demonstrate the effectiveness in characterizing fatigue crack growth and S-N behavior using the well-known data. It was identified that the S-N data under high mean loading could be consolidated in a master S-N curve for welded joints.

Keywords

References

  1. ASME B&PV Committee, ASME B&PV Code Section III (2001)
  2. Dong, P. Hong, J.K. and Cao, Z., 'A New Mesh-Insensitive Procedure for Characterizing Stress Concentration at Welds,' Proceedings of ASME PVP Conference, Vol.427, pp.22-26 (2001)
  3. Sadananda, K and Vasudevan, A.K., 'Short Crack growth Behavior,' Fatigue and Fracture Mechanics: 27th Volume, ASTM STP 1296, pp.301-316 (1997)
  4. Kim, J.S., Jin, T.E., Hong, J.K. and Dong, P., 'Finite Element Analysis and Development of Interim Consolidated S-N Curve for Fatigue Design of Welded Structure,' Transactions of KSME A, Vol.27, No.5, pp.724-733 (2003) https://doi.org/10.3795/KSME-A.2003.27.5.724
  5. Kim, J.S. and Jin, T.E., 'A Study on Fatigue Analysis Procedure of Nuclear Welded Structures Based on Structural Stress and Fracture Mechanics Approach,' Proceedings of ASME PVP Conference, Vol.479, pp.49-55 (2004)
  6. Shin, C.S. and Smith, R.A., 'Fatigue Crack Growth at Stress Concentrations-the Role of Notch Plasticity and Crack Closure,' Engineering Fracture Mechanics, Vol.29, No.3, pp.301-315 (1988) https://doi.org/10.1016/0013-7944(88)90019-7
  7. Dong, P., Hong, J.K. and Cao, Z., 'Stresses and Stress Intensities at Notches: Anomalous Crack Growth,' International Journal of Fatigue, Vol.25, pp.811-825 (2003) https://doi.org/10.1016/S0142-1123(03)00130-0
  8. Dong, P. and Hong, J.K., 'A Two-stage Crack Growth Model Incorporating Environmental Effects,' Proceedings of ASME PVP Conference, Vol.482, pp.104-113 (2004)
  9. Tada, H., Paris, P.C. and Irwin, G.R., 'The Stress Analysis of Cracks Handbook,' The Third Edition, ASME, New York, NY10006 (2000)
  10. Tanaka, K. and Nakai, Y., 'Propagation and Non-Propagation of Short Fatigue Cracks at a Sharp Notch,' Fatigue of Engineering Materials and Structures, Vol.6, No.4, pp.315-327 (1983) https://doi.org/10.1111/j.1460-2695.1983.tb00347.x
  11. Sadananda, K. and Vasudevan, A.K., 'Short Crack Growth Behavior,' Fatigue and Fracture Mechanics: 27th Volume, ASTM STP 1296, Piascik, R.S., Newman, J.C. and Dowling, N.E., eds., pp.301-316 (1997)