유체기계공업학회:학술대회논문집
Korean Society for Fluid machinery
- Annual
Domain
- Machinery > Energy/Environment Machine System
1998.12a
-
The pump safety related to the functions in nuclear power plants must be designed to meet load conditions considering seismic requirements. In order to satisfy both structural integrity and operability of these pumps, the initial step in the seismic qualification is to establish the resonant frequencies of the structure. Applications are made to the design of the vertical and horizontal type pump. Computational results are analyzed with respect to the dynamic characteristics and are compared to the expected design requirements.
-
The present experimental study is focused on the application of multi-point simultaneous measurement by PIV(Particle Image Velocimetry) to rotor-stator region within centrifugal turbine pump. Six different kinds of rpm(120, 500, 1000, 1500, 2000 and 2500) are selected as experimental condition. Optimized cross correlation identification to obtain velocity vectors is implemented by direct calculation of correlation coefficients. Fine optical setup deeply concerned with PIV performance is arranged for accurate PIV measurement of high-speed complex flow. The instantaneous and time-mean velocity distribution and velocity profile are represented quantitatively at the rotor and stator region.
-
This paper presents the development of a two-dimensional model for investigating the fluid flow in water jet and calculating the velocity and pressure distributions. The mathematical formulation as a standard k-
$\epsilon$ model was solved employing a general thermofluid-mechanics computer program, PHOENICS code, which is based on the Semi-Implicit Method Pressure Linked Equations(SIMPLE) algorithm. The developed code was applied to water jet design to determine the nozzle size, and investigated the effect of the change of nozzle location. Calculated results showed that the flow pattern is not changed as the change of nozzle location. -
In this study, the performance prediction programs for centrifugal pumps are developed. To estimate the losses in the centrifugal pump impellers, two-zone model and TEIS(two elements in series) model are applied to the program. The basic concept of two zone model considers the primary zone that is an isentropic core flow and the secondary zone that is non-isentropic region at the impeller exit. The flows through two different zones mixed out at the impeller exit and the mixing process occurs with an increase in entropy, a decrease in total pressure. The level of the core flow diffusion in a impeller was calculated using TEIS(two elements in series) model. The effects of various parameters which are used in this program on the prediction of head and efficiency are discussed. The correlation curves to select the effectiveness of the primitive TEIS model were suggested according to the specific speed of the centrifugal pumps.
-
Numerical study is presented for the analysis of three-dimensional incompressible turbulent flows in multiblade centrifugal fan. Reynolds-averaged Navier-Stokes equations with standard k -
$\epsilon$ turbulence model are transformed to non-orthogonal curvilinear coordinates, and are discretized with finite volume approximations. Linear Upwind Differencing Scheme(LUDS) is used to approximate the convection terms in the governing equations. SIMPLEC algorithm is used as a velocity-pressure correction procedure. The computational area is divided into three blocks; core, impeller and scroll, which are linked by multi-block method. The flow inside of the fan is regarded as steady flow, and mathematical formula established from the cascade theory and empirical coefficient are employed to simulate tile flow through the impeller. From comparisons between the computational results and the experimental data, the validity of the mathematical formula for the blade forces was examined and good results were obtained qualitatively. Hence, we can get the flow characteristics of multi-blade centrifugal fan and it will be a corner stone of the development of the multiblade centrifugal fan. -
The flow inside an axial turbomachinery with multi-stage can be characterized as unsteady phenomena. In order to predict accurately these complex unsteady flow patterns including rotor-stator interaction effects, enormous computer resources are required. So it is not compatible in preliminary design process. In this study, steady coupled blade row flow with rotor-stator interaction solver is developed using interrow mixing model and used to predict the performance of the axial fan. To verify the computational method, the calculations are compared with experimental results and show satisfactory agreement with them. The interaction effects on the performance of the axial fan have also been studied by comparing the results of steady coupled blade row and steady single blade row flow calculation.
-
The performance of a centrifugal fan depends on the dimensional parameters of impeller, such as the inlet and exit diameter, area ratio, relative flow angles to the blade, and number of blades. These design parameters, however, are inter-related, so it is very difficult to identify the effect of each parameter to the fan performance. In this experimental study the effect of the design parameters on the performance of a small centrifugal impeller being used for vacuum cleaners are investigated. Total 30 shrouded impellers with 120mm diameter were tested and the results were non-dimensionalized to compare their performance.
-
In this study, a preliminary design method of the axial fan was systematically established based on the two-dimensional cascade theory. Flow deviation, lift coefficient, distribution of velocity and pressure coefficient on blade surfaces were predicted by an inviscid theory of Martensen method, which was also applied to select an airfoil of required performance in the present design process. The aerodynamic performance of designed blades can be predicted quickly and reasonably by using the through-flow calculation method in the preliminary design process. It would be recommendable to adopt three-dimensional viscous flow calculation at the final design refinement stage.
-
The rise in pressure across the impeller blade of an axial flow fan depends on the angle of attack. At a low back pressure, the air volume will be large and the angle of attack is small. The gradual increase of the back pressure approached stall zone which is not stationary but travels blade to blade passage. In consequence, a region occurs around these blades with large vibration in the flow. To avoid these stall operation, the stall detector in the axial flow fans has been designed to detect stalling condition with a manometer or differential pressure switch by electric mechanism.
-
The broadband noise generated aerodynamically from a two-bladed axial flow fan has been measured and compared to the result of a self-noise prediction method. The prediction scheme is based on the experimental data set acquired from a series of aerodynamic and acoustic tests of two and three-dimensional airfoil blade sections. For low blade loading case the comparison showed a reasonably good agreement, but as the loading becomes larger the empirical formula overpredict the sound pressure level at high frequency range. This is probably due to the use of stationary wing data for the prediction of rotating blade case, which will be quite different in their vortex strength at the blade tip.
-
The objective of this study is to understand the generation mechanism of sound and to develop a prediction method for the unsteady flow field and the acoustic pressure field of a centrifugal fan. Lowson's method is used to predict the acoustic pressure in a free field. A DVM(discrete vortex method) is used to model the centrifugal fan and to calculate the flow field. In order to compare the experimental data, a centrifugal fan and wedge introduced by Weidemann are used in the numerical calculation and the results are compared with the experimental data.
-
Flow field and near-field noise of a centrifugal fan has been studied with an efrcient compressible method and STAR-CD. The flow field of the centrifugal fan is assumed two-dimensional. Most of the compressible studies has been done by inviscid solver because viscous simulation shows little difference. The near field noise is estimated in term s of sound pressure level in frequency domain transformed from the computed pressure fluctuations using FFT. The simulation has been done on various design elements such as impeller blade shapes, the number of blades and cut-off clearance. The comparison shows that the number of blades has a significant effect on near-field noise without losing aerodynamic performance.
-
Aerodynamic noise generated by automobile cooling fan is investigated. Automobile cooling fans radiate both discrete frequency noise as well as broadband noise. In the present work, the former is considered through free-wake panel method coupled with acoustic analogy fully considering the retarded time variation on the blade surface, while the latter is taken into account by three well-established broadband noise components. Experiments were performed to supplement necessary inputs as well as to provide the final comparison with the predicted noise spectrum. The predicted noise levels at blade passing frequencies agree well with the experimental data for the first few harmonics. Although the predicted broadband noise levels at higher frequencies fall below the experimental data due to the fundamental shortcomings of the utilized formulations, the analysis offers a detailed physical understanding of the fan noise generation processes.
-
This study presents the measurement techniques on the periodic fluctuating flow such as the discharge flow of a centrifugal impeller in unstable operating region. During rotating stall, the flow at the exit of a centrifugal compressor impeller fluctuates periodically with lower frequency than that of the blade passing. To observe the blade-to-blade flow characteristics during rotating stall, the phases of all the sampled data sets should be adjusted to those of the reference signals with two processes, in these processes, DPLEAT (Double Phase-Locked Ensemble Averaging Technique) can be used. From these measurement and data processing techniques, the characteristics not only on the blade-to-blade flow with high frequency, but also on the periodic rotating stall flow with low frequency at the centrifugal impeller exit can be clearly observed.
-
This study presents the measured unsteady fluctuation of impeller discharge flow for a centrifugal compressor in unstable operating region. The characteristics of the blade-to-blade flow at rotating stall onset were investigated by measuring unsteady velocity fluctuations at several different diffuser axial distances using a hot wire anemometer. The flow characteristics in terms of the radial and tangential velocity components and the flow angle distribution at the impeller exit were analyzed using phase-locked ensemble averaging techniques. As a result, increase or decrease of the radial velocity component during the rotating stall is dominated by that on the suction side. The radial velocity distributions show the opposite trends in the regions where the radial velocity during rotating stall onset increases and decreases.
-
Some sized centrifugal compressor were designed and their performance measured to investigate the effects of exit blade thickness, width and back swept angle. The impeller of larger blade thickness shows low pressure ratio compared with that of smaller one. Backswept angle have also large effect on the efficiency. Measured values of slip factor are quite different from the estimated values of Wiesner-Busemann model and increase with the flow rate.
-
Recently for the impressive gains of performance and efficiency over vaneless diffuser with apparently little or no loss in flow range, the use of LSVD(Low Solidity Vaned Diffuser) is well recommended. The experiments on the effect of the vane turning angle variation(positive, negative, zero) with other design parameters fixed on the performance and flow range were carried out. Diffuser with zero turning angle has the best characteristics in terms of performance and efficiency and The FFT results show the different frequency characteristics due to the vane turning angle in low flow range.
-
The screw compressor is first invented by a Swedish engineer, Alf Lysholm in 1934. Since then, the development of the screw compressor idea for industrial applications has been continued by the Swedish research organization Svenska Rotor Maskiner, often identified by its initials SRM. The first industrial application of the machine was marketed as an air compressor in the 1950s. The screw compressor which is a positive displacement type compressor compresses gases by the rotation of a pair of mating rotors. The operation of this compressor is entirely rotary and dynamically in balance. Also there is no need for any valve mechanism and there exists less mechanical wear between the parts compared to the conventional reciprocating compressors. Due to these prominent features, the screw compressor has been rapidly spread into the air compressor market replacing the conventional reciprocating compressors and begun to be applied as a refrigerant compressor since the 1960s. In this work, the operation principle of the screw compressor is described in brief and the major design parameters affecting the compressor performance are classified. The international research trend in screw compressor development is introduced and the current situation in our country is described.
-
Bearing design of turbo type geared centrifugal air compressor for low vibration level has been studied. The Transfer Matrix Method was used in this paper to analyze the air-compressor consisting of impellers, multi-stage geared rotors, and oil-film hearings. We have to consider this air-compressor as multi-geared rotating system, because characteristics of rotor-bearing system are different from conventional characteristics of non-rotating system. From the view point of Rotordynamics, the stiffness and damping coefficient of oil-film bearing in case of compressor system are more sensitive than other design parameters such as shaft length, shaft diameter and the weight of impellers, etc. Therefore, the stiffness and damping coefficients on each bearing were considered as design parameters. As the result of this study, turbo type air compressor with low vibration level can be achieved.
-
This paper describes the shaft vibration phenomena measured on a pump-turbine ofa pumped storage power plant. The pump-turbine runs at a rotational speed of 450 rpm (7.5 Hz). The power output (load) of the pump-turbine was varied from 100 to 300 MW in the generating mode. It was found that the magnitude of the shaft vibration was highly dependent upon the power load. The vibration magnitude of the shaft vibration is very high in the middle load zone from 170 to 210 MW, elsewhere the vibration low. From vibration spectra, it was found that the frequency of major vibration in that load zone was 2.5 Hz which is approximately
$34\%$ of the shaft rotating speed in Hz. This frequency component disappeared below and above that load zone. This subsynchronous vibration is caused by the flow induced disturbance due to spiral vortex flow downstream of the pump-turbine runner. Furthermore, it was found that shaft vibration was highly decreased due to the increase of bearing preload. -
An experimental study is performed to investigate the frequency effects of the excitation force on the linear stiffness and damping coefficients of a LOP (load on pad) type five-pad tilting pad journal bearing with the diameter of 300.91 mm and the length of 149.80 mm. The main parameter of interest in the present work is excitation frequency to shake the test bearing. The excitation frequency is controlled independently, using orthogonally mounted hydraulic exciters. The relative movement between the bearing and shaft, and the acceleration of the bearing casing are measured as a function of excitation frequency using the different values of bearing load and shaft speed. Measurements show that the variation of excitation frequency has quite a little effect on both stiffness and damping coefficients. Both direct stiffness and damping coefficients in the direction of bearing load decrease by the increase of shaft speed, but increase with the bearing load.
-
This paper introduces the part of efforts to develop a derivative type turbo-shaft engine from an existing baseline engine for multi-purpose helicopters targeting at 4000kg of take-off weight for 10-12 passengers. As a first step in meeting the development goal of increasing the output power to 840hp from 720hp with minimum modification, two stage axial compressor was redesigned to obtain the higher pressure ratio by removing the inlet guide vane and increasing the chord length. As a result, two stage axial compressors were designed to have the flow rate of 3.04 kg/s, the pressure ratio of 2.01 and the adiabatic efficiency of
$85\%$ . Its performance tests were carried out and verification of test results and redesign are under progress. Aerodynamic and structural analyses of the preliminary design are mainly described in this paper. -
The recent results of the engine development performed in this you on Turbogreen 1200, the first industrial gas turbine engine developed in Korea, are presented. In order to improve the engine performance and structural stability from the first prototype engine, several variants of the engine and major components such as combustor and rotor assembly have been developed and tested. This paper shows these results especially focused on the engine test and performance analysis, in which test system, instrumentation and data processing are discussed as well. The engine performance and its trend give relatively good coincidence with the design ones. At design power of 1.2MW, the thermal efficiency of the engine is estimated over
$25\%$ which is below the design target of$27.2\%$ . This gap of efficiency is caused mainly by large tip clearance between turbine blades and casing. Considering high design efficiency superior to those of other competitive engines in this power class, Turbogreen 1200 would have a strong competition in its performance if the design efficiency is achieved by further developments such as tip clearance control, which are very possible and natural in final mass production of the developed gas turbine engine. -
For the development of a gas turbine engine, repetitive calculation process to determine design point and off-design performance based on basic design requirements resulted from the market survey is necessary Due attention then, must be given that design process must be carried out within the mechanical limits satisfying conservation laws of mass, work as well as speed equilibrium between the components for maximum performance. It is the purpose of the present study to deal with technical particulars during design point and off-design process of gas turbine engine performance analysis for simple cycle as well as combined cycle.
-
A thermodynamic simulation method is developed for the process design and the performance evaluation of the gas turbine in IGCC power plant. The present study adopts four clean coal gases derived from four different coal gasification and gas clean-up processes as IGCC gas turbine fuel, and considers the integration design condition of the gas turbine with ASU(Air Separation Unit). In addition, the present simulation method includes compressor performance map and expander choking models for considering the off-design effects due to coal gas firing and ASU integration. The present prediction results show that the efficiency and the net power of the IGCC gas turbines are seperior to those of the natural gas fired one but they are decreased with the air extraction from gas turbine to ASU. The operation point of the IGCC gas turbine compressor is shifted to the higher pressure ratio condition far from the design point by reducing the air extraction ratio. The exhaust gas of the IGCC gas turbine has more abundant wast heat for the heat recovery steam generator than that of the natural gas fired gas turbine.
-
CSCM upwind flux difference splitting compressible Navier-Stokes method has been used to predict the transonic flows in centrifugal compressor diffuser. The modified cyclic TDMA and the mass flux boundary conditions were used as boundary conditions of the diffuser analysis. With the mass flux boundary condition and the
$130{\times}80{\times}40$ grid, the compressible upwind Navier-Stokes method predicted the transonic diffuser flowfield successfully. Plow changes in the impeller exit region due to the strong interaction between impeller exit and vaned diffuser, broad flow separation on the suction surface near hub and shroud was observed from the results of the mass flow rates 6.0 and 6.2kg/s at 27000 rpm. The static pressure increased and the total pressure decreased through the flow passage of the channel diffuser, which were predicted better from the three-dimensional analysis than from the two-dimensional analysis due to the strong effect of the three-dimensional flow. The mass averaged loss coefficients and pressure coefficients were also studied. -
To investigate the flow inside the centrifugal impeller, computer program which can solve Three-dimensional compressible turbulent flow has been developed. The Navier-Stokes equations were chosen as the governing equation for viscous flow while Euler equations for inviscid case. Time marching method was incorporated with the Flux Difference Splitting method suggested by Roe to capture the steep gradients such as a shock. For high order of accuracy, MUSCL approach was adopted while differentiable limiter to ensure TVD property. For turbulence closure, Baldwin- Lomax model was applied due to its simplicity. To demonstrate the capabilities of present program, several validation problems have been solved and compared with experiments and other available data. From the above calculations generally good agreements were obtained. Finally, the developed code was applied to Eckardt's impeller and the performance prediction was carried out. Some important aspects on boundary condition for successful simulation were discussed and the remedy was also introduced.
-
The effects of unsteady flow on gas turbine, particularly on a rotor blade surface are numerically investigated. The unsteady flow in a rotor blade passage as a result of wake/blade interaction is modeled by the inviscid flow approach, and solved by the Euler equations using a time accurate marching scheme, Numerical results show that for the case of
$P_s/ P_r= 1.5$ , the velocity and pressure distribution on the blade surfaces have much more complex profiles than those of$P_s/ P_r= 1.0$ . -
Leakage vortices formed near blade tip causes an increase of total pressure loss near casing endwall region and as a result, the efficiency of rotor decreases. The reduction of rotor efficiency is related to the size of tip clearance. In this study, the three-dimensional flowfields in an axial flow rotor were calculated with varying tip clearance under various flow rates, and the numerical results were compared with experimental ones. The effects of tip clearance and attack angle on the leakage vortex and overall performance, and the less distributions were investigated through numerical calculations. In this study, tip leakage flow rate and total pressure loss by tip clearance were evaluated using numerical results and aprroximate equations were presented to evaluate the reduction of rotor efficiency by tip leakage flow.