대한기계학회:학술대회논문집 (Proceedings of the KSME Conference) (Proceedings of the KSME Conference)
대한기계학회 (The Korean Society of Mechanical Engineers)
- 반년간
대한기계학회 2003년도 춘계학술대회
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In this paper, we design a wedge type rail clamp which can protect container crane from wind with constant clamping force regardless of the operating period. When we design wedge type rail clamp. it is important to determine the angle of wedge and analyze a contact condition of roller and wedge so that we might develop a rail clamp with variable capacity. Therefore, this paper suggest a process to decide wedge angles within feasible range which could be obtained using load analysis and FEA of wedge type rail clamp.
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When the wind turbine is used in cold regions, the mechanical properties and dimension stability of the blade will be changed. The proposal of this paper is to test the durability of the blade for wind turbine. It is necessary to select the most comfortable materials and fabrication processes for more stable wind turbine blade in cold regions. To select the most comfortable materials and processes, the static strength has to know through the tensile static tests at the severe condition as cold regions. First, the tensile static specimens made by RIM (Resin injection molding) process & vacuum bagging process with reinforcement materials and resin. Tensile static tests were carried out on three laminate lay-ups (carbon prepreg, carbon fiber dry fabric and glass fiber dry fabric) at different test temperature(
$24^{\circ}$ ,$-30^{\circ}$ ), determining properties such as the mechanical strength, stiffness and strain to failure. At different test temperature, in order to test the tensile strengths of these specimens used the low temperature chamber. Next, the results of this test were compared with each other. Finally, the most comfortable materials and fabrication processes can select based on these results. The results show the changes in the static behavior of three laminate lay-ups at different test temperatures. At low temperatures, the static strengths are higher than the ones at room temperature. -
Reduced activation ferritic steel, JLF-1 steel (Fe-9Cr-2W-V-Ta), is one of the promising candidate materials for fusion reactor applications. Fracture toughness (
$J_IC$ ) and tensile tests were carried out at room temperature and elevated temperature ($400^{\circ}C$ ). Two types of CT specimen were prepared to examine the effect of rolling direction on the fracture toughness of JLF-1 steel. Four types of tensile specimen were also prepared to investigate the property by the rolling direction and welding. The Micro Vickers hardness was measured at various distances of a cross section of the TIG joints of JLF-1 steel according to the heating history of each position. Finally, the fracture surface was observed by scanning electron microscopy (SEM). -
Potential applications of foam-filled section are the automotive structures. A foam-filled section can be used for the front rail and firewall structures to absorb impact energy during frontal or side collision. In the case of side collision where bending is involved in the crushing mechanics, the foam filler will be significant in maintaining progressive crushing of the thin-walled structures so that more impact energy can be absorbed. In this study, the manufacturing process of closed cell aluminum alloy foam filled stainless steel tube was studied, and the various foam filled specimens including piecewise fillers were prepared, tested and discussed about the bending behaviors.
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The total relaxed stress in annealing and the thermal strain/stress were obtained from the identification of the residual stress-free state using electronic speckle pattern interferometry (ESPI). The residual stress fields in case of both single and film/substrate systems were modeled using the thermo-elastic theory and the relationship between relaxed stresses and displacements. We mapped the surface residual stress fields on the indented bulk Cu and the 0.5
${\mu}m$ Au film by ESPI. In indented Cu, the normal and shear residual stress are distributed over -1.7 GPa to 700 MPa and -800 GPa to 600 MPa respectively around the indented point and in deposited Au film on Si wafer, the tensile residual stress is uniformly distributed on the Au film from 500 MPa to 800 MPa. Also we measured the residual stress by the x-ray diffractometer (XRD) for the verification of above residual stress results by ESPI. -
In this study a relationship between SP curves and tensile properties was investigated by FE analysis on SP test with various assumed tensile properties. For the accuracy of FE analysis, SP test and tensile test were performed and those results were compared with FE analysis results. The yield load(Py) defined from the intersection point of two lines tangent to the elastic bending region and plastic bending region. And it was related specifically with yield stress(
${\sigma}_0$ ) in FE analysis result curves. The slopes of FE analysis result curves normalized by yield stress(${\sigma}_0$ ) reflected the change of tensile properties regardless of yield stress(${\sigma}_0$ ) variation. Empirical relations were derived from these results. Tensile properties from these relations showed good agreement in FE analysis curve and tested curve. -
The problem of an orthotropic material with a central crack is studied. The material is subjected to uniform biaxial loading along its boundary. The normal stress ratio theory is applied to predict fracture strength behavior in cracked orthotropic material. The dependence of the critical stress with respect to the biaxial loading and the crack orientation is discussed. Our analysis shows significant effects of biaxial loading on the critical stress. The additional tenn in the asymptotic expansion of the crack tip stress field appears to provide more accurate critical stress prediction.
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The problem of welding stresses and fatigue behavior is the main concerns of welding research fields. The residual stresses and distortion of structures by welding is exert negative effect on the safety of mechanical structures. That is, expansion of material by high temperature and distortion by cooling during welding process is caused of tensile and compressive residual stresses on welding material, and this residual stresses reduce fracture and fatigue strength of welding structures. The accurate prediction of residual stress and relaxation due to loading and post weld heat treatment of weld zone is very important to improve the quality of weldment. In this study, a finite element modeling technique is developed to simulate the relaxation of residual stresses due to loading and post weld heat treatment of weld zone. The accuracy of finite element models is evaluated based on experimental results and the results of the analytical solution.
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Most of the operating pressurized water reactors (PWRs)has chosen Inconel 600 as steam generator tubing. The long-term operation of steam generators showed that the use of this material induced localized corrosion damages. The current trend is using Inconel 690 as a tube material for the replacement steam generators. Based on the current trend, we have chosen Inconel 690 for the advanced Power Reactor 1400 (APR1400) steam generator tube material. In this paper, we examined the technical consideration in this modification: the effect of chemical composition, thermal conductivity, corrosion resistance and wear characteristics
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Case that long-fiber reinforced polymeric composites of fiber orientation situation of a direction state is J=1 that is direction of tensile strength of another state appeared highest. And theoretical tensile strength value of long-fiber reinforced polymeric composites board of fiber orientation situation of a direction state appeared similarly with tensile strength value that long-fiber reinforced polymeric composites board of fiber orientation situation of a direction state. Also, than case that efficiency of fiber orientation situation of long-fiber reinforced polymeric composites is J=1 in it is J=0.1 of fiber orientation situation effect of long-fiber reinforced polymeric composites about 60% high appear.
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In this paper, the effect of binder additive on the fracture toughness was metal matrix composite produced by squeeze casting method. In this study using the matrix is AC4CH and reinforcement used Aluminum borate whisker. Each MMC was produced by add inanimate binder (
$SiO_2,\;Al2O_3,\;TiO_2$ ) to whiskers for increase the binding together of whiskers. Fracture toughness test were carry out in accordance with the ASTM E-399 standard test method, W=25mm, b=12.5mm CT(half size) specimen. However Base metal AC4CH was not meet the qualification of$P_m/P_Q < 1.1$ , so that test were performed$J_{IC}$ test.$K_{J_{IC}}$ value was measuring by$J_{IC}$ value change into$K_{IC}$ .$J_{IC}$ test was carry out in accordance with the ASTM 1820. -
A hot press method was used to create the optimal fabrication condition for a Shape Memory Alloy(SMA) composite. The bonding strength between the matrix and the reinforcement within the SMA composite by the hot press method was more increased by cold rolling. In this study, the objective was to develop an on-line monitoring system in order to prevent the crack initiation and propagation by shape memory effect in SMA composite. Shape memory effect was used to prevent the SMA composite from crack propagation. For this system an optimal AE parameter should be determined according to the degree of damage and crack initiation. When the SMA composite was heated by the plate heater attached at the composite, the propagating cracks could be controlled by the compressive force of SMA.
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In order to develop ASTM A302 grade C type steel plate with excellent weldability, several steels with different chemistry have been manufactured and evaluated their mechanical properties and weldability. Trial A302-C steels have revealed tensile strength in the range of
$61-67kg/mm^2$ and elongation in the range of$27{\sim}32%$ , depending on chemical compositions within the ASTM specification range. In case of impact toughness, trial steels showed in the range of 58-70J at$0^{\circ}C$ . From the weldability test, the minimum preheat temperature was found to be about$150^{\circ}C$ , and automatic welding condition satisfied the requirements of both ASTM specification and users. -
The aim of this study is to investigate the effect of hydrogen embrittlement od Zr-2.5Nb CANDU pressure tube. The test were performed at three hydrogen contents for transverse tensile and CCT specimens while the test temperatures were changed (RT to 300
$^{\circ}C$ ). The specimens were directly machined from the tube retaining original curvature using electric discharge machine. Both the transverse tensile and the fracture toughness tests showed the hydrogen embrittlement clearly at RT but this phenomenon was disappeared while the test temperature arrived over 250$^{\circ}C$ . From the fracture toughness test, it was found that fracture toughness dJ/da was increased up to 200$^{\circ}C$ and then decreased. -
Water leak is one of topics with great concern in Korea and many other countries, because of decreasing water supplies and the deterioration of old pipeworks. Correlation techniques have been widely used in leak detection of water pipes, which allow to locate a leak point based on the correlation of leak noise at two sites along water pipes. In this study, both the cross-correlation method and the conventional arrival time difference method are applied in order to analyze and to locate a leak point of a water pipe. In experiment, a 150 m of whole length waterwork pipeline system was constructed in a ground, and several types of leak noise were installed on the pipeline in order to control leak condition. Both the cross-correlation technique and the arrival time difference method showed favorable results at leak detection with the experimental pipeline system.
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Fracture behaviors of pipes with local wall thinning are very important for the integrity of nuclear power plant. In pipes of energy plants, sometimes, the local wall thinning may result from severe erosion-corrosion (E/C) damage. However, the effects of local wall thinning on strength and fracture behaviors of piping system were not well studied. In this paper, the monotonic bending tests were performed of full-scale welded and unwelded carbon steel pipes with local wall thinning. A monotonic bending load was applied to straight pipe specimens by four-point loading at ambient temperature without internal pressure. The observed failure modes were divided into four types; ovalization, crack initiation/growth after ovalization, local buckling and crack initiation/growth after local buckling. Also, the strengths of welded and unwelded piping system with local wall thinning were evaluated.
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In the tensile loading of sheet metals made from polycrystalline aluminum alloys, a single deformation band appears inclined to the elongation axis in the early stage of plastic deformation, and symmetric double bands are observed in the later stage. This character of the localized deformation bands has been analyzed by a perturbation method. Macroscopic slip modes composed of slip planes and slip directions were assumed to describe the tensile and shear strains. Along time integration path, the value of the perturbation growth parameter was checked to find at which angle to the elongation axis the localized deformation bands are generated. It was shown that the mode of the localized deformation is related to asymmetry of material property.
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In order to investigate the mechanical behavior of newly developed materials, the evaluation of mechanical properties using small-size specimen is essential. For those purposes, an instrumented impact testing apparatus, which provides the load-displacement curve under impact loading without oscillations, was devised. To develop the test procedure with the setup, the impact behaviors of various kinds of structural materials such as S45C, SCM4, Ti alloys (Ti-6V-4Al) and Zr-based bulk amorphous metal, were investigated through the instrumented Charpy V-notch impact tests. The calibrations of the dynamic load and displacement that was calculated based on the Newton' second law were carried out through the quasi-static load test and the comparison of a directly measured value using a laser displacement meter. Satisfactory results could be obtained. The crack initiation and propagation processes during impact fracture could be well divided on the curve, depending on the intrinsic characteristic of specimen tested; ductile or brittle. The absorbed impact energy in Zr-basd BAM was largely used for crack initiation not for crack propagation process. The fracture surfaces under impact loading showed different feature when compared with the static cases.
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Mechanical properties of the materials used for transportations and industrial machinery under high strain rate loading conditions such as high impact loading are required to provide appropriate safety assessment to varying dynamically loaded mechanical structures. The Split Hopkinson Pressure Bar(SHPB) technique with a special experimental apparatus can be used to obtain the material behavior under high strain rate loading conditions. In this paper, the dynamic deformation behavior of a brass under both high strain rate compressive loading conditions has been determined using the SHPB technique.
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Stress and displacement fields for a propagating crack in a functionally gradient material (FGM) which has exponentially varying elastic and physical properties along the direction of the crack propagation, are derived. The equations of motion in nonhomogeneous material are developed using displacement potentials. The solutions to the displacement fields and the stress fields for a crack propagating at constant speed along the gradient are obtained through an asymptotic analysis. The influences of nonhomogeneity on the higher order terms of the stress fields are explicitly brought out. Using these stress components, isochromatic fringes around the stationary crack are generated at crack for different nonhomogeneity and the effects of nohonhomgeneity on these fringes are discussed.
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In this study, retardation behavior of fatigue crack under single overloading of the mixed mode I+II state was experimentally investigated. To produce single overload in the mixed mode I+II state, the compact tension shear (CTS) specimen and loading device were used. The propagation tests for fatigue crack were performed under mode I loading overloading afterwards. We examined the observed deformation aspects, variation of fatigue life and crack propagation rate, and the aspects of retardation behavior from tests. The retardation effect of mixed-mode single overload on fatigue crack propagation behavior was smaller than that of mode I single overload. It has been confirmed that the retardation behavior did not immediately appear and the retardation length was short when the component of mixed-mode overload was changed.
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This paper provides approximate J estimates for off-centred, circumferential through-wall cracks in cylinders under bending. The proposed method is based on the reference stress approach, where the dependence of elastic and plastic influence functions of J on the cylinder/crack geometry, the off-centred angle and strain hardening is minimised through the use of a proper normalising load. Based on published limited FE results for off-centred, circumferential through-wall cracks under bending, such normalising load is found, based on which the reference stress based J estimates are proposed for more general cases, such as for a different cylinder geometry. Comparison of the estimated J with extensive FE J results shows overall good agreements for different crack/cylinder geometries which provides sufficient confidence in the use of the proposed method to fracture mechanics analyses of off-centred circumferential cracks. Furthermore, the proposed method is simple to use, giving significant merits in practice.
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CF8M cast austenitic stainless steel is used for several components such as primary coolant piping, elbow, pump casing, and valve bodies in light water reactors. These components are subject to thermal aging at the reactor operating temperature. Thermal aging results in spinodal decomposition of the delta-ferrite leading to increased strength and decreased toughness. In this study, three kinds of the aged CF8M specimen were prepared using an artificially simulated aging method. The objective of this study is to summarize the method of estimating ferrite contents, Charpy impact energy and J-R curve, and to evaluate the thermal embrittlement of the CF8M cast austenitic stainless steel piping used in the domestic nuclear power plants.
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In this study, the propagation behavior of fatigue crack effected hole defects was investigated under mixed-mode I+II loading. To create mixed-mode stress field at crack tip, the compact tension shear (CTS) specimen and loading device were used in this tests. The propagation experiments of fatigue crack were performed by changing of the loading application angle(
${\phi}$ ) and the distance(L) estimated from pre-crack tip to hole center located side by side by side with a pre-crack. As L changes, the variation for propagation aspect of fatigue crack, fatigue life and crack propagation rate were examined under mixed-mode loading. Under mixed-mode loading, the propagation rate of fatigue crack increased while the propagation direction changed dramatically because of the interference of hole defects. -
This paper provides two types of engineering J estimation equations for cylinders with finite internal axial surface cracks under internal pressure. The first type is the so-called GE/EPRI type J estimation equation based on Ramberg-Osgood materials. Based on detailed 3-D FE results the GE/EPRI-type J estimation equation along the crack front is proposed and validated for Ramberg-Osgood materials. For more general application, the developed GE/EPRI-type solutions are then re-formulated based on the reference stress concept. The proposed reference stress based J estimation equation has good agreement between the FE results and the proposed reference stress based J estimation provides confidence in the use of the proposed method for elastic-plastic fracture mechanics of pressurised piping
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Recently, the importance of plant maintenance(PM) was highly raised to provide efficient plant operation which highly affects the productivity. For this reason, a number of engineering methodologies, such as riskbased inspection(RBI), fitness for service guidelines(FFS), plant lifecycle management(PLM), have been applied to improve the plant operation efficiency. Also, a network-based business operation system, which is called ERP(Enterprise Resource Planning), has been introduced in the field of plant maintenance. However, there was no attempt to connect engineering methodologies to the ERP PM system. In this paper, a knowledge-based information system for the plant operation of steel making company has been proposed. This system, which is named as K-VRS(Knowledge-based Virtual Reality System), provides a connection between ERP plant maintenance module and knowledge-based engineering methodologies, and thus, enables network-based highly effective plant maintenance process. The developed system is expected to play a great role for more efficient and safer plant maintenance.
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Singular stress fields around three-dimensional wedges are examined, and the near-tip intensity is calculated via the two-state M-integral with the aid of the domain integral representation. A numerical example demonstrates the effectiveness and accuracy of the present scheme for computing the stress intensities of singular stresses near the generic three-dimensional wedges.
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The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers load and the centrifugal force by rotation of table. It demands
$4{\times}10^7$ cycle but has$4{\times}10^6{\sim}8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller. The repair expense for it amounts to 30% of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner for vertical roller mill using HDM and fatigue analysis -
This paper proposes a robust method for the Ramberg-Osgood (R-O) fit to accurately estimate elastic-plastic J from engineering fracture mechanics analysis based on deformation plasticity. The proposal is based on engineering stress-strain data to determine the R-O parameters, instead of true stress-strain data. Moreover, for practical applications, the method is given not only for the case when full stress-strain data are available but also for the case when only yield and tensile strengths are available. Reliability of the proposed method for the R-O fit is validated against detailed 3-D Finite Element (FE) analyses for circumferential through-wall cracked pipes under global bending using five different materials, three stainless steels and two ferritic steels. Taking the FE J results based on incremental plasticity using actual stress-strain data as reference, the FE J results based on deformation plasticity using various R-O fits are compared with reference J values. Comparisons show that the proposed R-O fit provides more accurate J values for all cases, compared to existing methods for the R-O fit. Advantages of the proposed R-O fit in practical applications are discussed, together with its accuracy.
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The wear of steam generator tubes is due to the vibration occurred between tubes and tube supporters. To predict the future wear depth, the wear constants of the impact and the sliding model is used. The wear constants, 3C/2 and K/3H, are found inversely from known wear depth and time. Using these constants, the future wear depths are found from two bodies that deform the elliptical shape. The results are compared with the measured wear depth of steam generator tubes in a nuclear power plant. The results show that the predicted wear depth envelopes the measured wear depth.
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It is important to evaluate strength of dissimilar weld zone to use dissimilar materials safely. This study examines mechanical characteristics of dissimilar weld zone between low alloy steel and austenitic stainless steel that satisfies welding related requirements of ASME Code, experimentally reviews metallurgical and mechanical properties at and adjacent to weld interface. It is confirmed that hardness singularity occurs at the weld interface, and that optimum buttering thickness is more than 5㎜ from view points of tensile & yield strength. From a macroscopic view, brittle fracture characteristics is observed in buttering weld zone by tensile test.
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An expert system for estimation of fatigue properties from simple tensile data of material is developed, considering nearly all important estimation methods proposed so far, i.e., 7 estimation methods. The expert system is developed using an expert system shell, UNIK, and the knowledge base is constructed with production rules and frames. Forward chaining is employed as a reasoning method. The expert system has three major functions including the function to update the knowledge base. The performance of the expert system is tested using the 54
${\sigma}-N$ curves consisting of 381${\sigma}-N$ data points obtained for 22 materials. It is found that the expert system developed has excellent performance especially for steel materials, and reasonably good for titanium alloys. -
This study is test for STS304 specimen using bending and torsion state. Rounded specimen and notched specimen including fracture surface investigation was comparatively experimented, fatigue life according to degree of surface finishing was examined. Fatigue fracture probability of notched canilever specimens were predicted by P-S-N curve, median rank and Weibull distribution. And at the relation with the rotational speed and stress, the fatigue life of the test specimen was higher at high speed than low speed If summarize STS304 torsion result of fatigue test, is as following. Fatigue life prediction was available by Weibull statistics distribution, and 50% breakdown probability correlation equation was appeared as following.
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Recently there has been a remarkable increase in the number of high speed and large ships, and the high power involved for propulsion of above ships have brought high pitch ratio and high skew propeller. The recent tendency toward highly skewed propeller has increased the load on propeller blades and the fatigue strength of propeller blades has become the critical point in design of propellers for above ships. In this paper fatigue tests in sea water were carried out on propeller material of Ni-Al bronze. The stress and environmental conditions of the test were selected to be close to those of full size propellers in use. The effect of stress ratio, stress frequency, revolution number of propeller for above ships numbers and so on were discussed.
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Acoustic emission behavior during fatigue crack growth test was investigated under various loading condition. To describe the acoustic emission activity, counts rate (d/dn) was related with SIFR (stress intensity factor range, K). Results indicated that SIFR could be divided into two parts according to its relationship with counts rate. For
$K < 25_{MPa\sqrt{m}}$ , counts rate was increased as the SIFR increased. However, for values greater than$25_{MPa\sqrt{m}}$ , decreasing behavior was shown. This behavior of counts rate corresponding SIFR was keeping the same trend regardless of load range or crack length. Acoustic emission response to the single overload was sudden drop and slow recovery in counts rate like crack growth retardation. Under variable loading condition, counts rate of each loading block was same as that of constant amplitude loading. Overall experimental data was somewhat scattered since sensitive characteristics of acoustic emission method. However, these empirical relations indicated that counts rate was uniquely correlate with single parameter, SIFR. -
In order to develop a method of corrosion fatigue design and estimate reliability of TMCP steel using as the material of heavy industries and plants, its corrosion susceptibilities and corrosion fatigue life considering corrosion degradation were investigated. From the results, the corrosion characteristic of TMCP steel is very susceptible in 3.5wt.% NaCl solution. Its susceptibility was linearly increased with the solution temperature increase. The potential difference due to the crack growth behavior in
$25^{\circ}C$ , 3.5wt.% NaCl solution is very susceptible. And it was found that stress amplitude has a linear relationship with the critical potential. Therefore, it is expected that the corrosion fatigue life of TMCP steel can be nondestructively predicted using the DCPD method. -
Put Many researcher have made much progress in studying an estimate for fracture probability of brittle materials. However, studies of the fracture probability for the elastic-plasticity have not been made yet. An estimate method for fracture probability which is grafted onto 2-parameter criterion and statistical probability analysis is not only introduced in this study, but also applied to the simple 2dimensional model and carbon steel piping to evaluate the effect of random variable.
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Methods to predict fatigue crack growth are compared in a quantitative manner for crack growth test data of 2024-T351 aluminum alloy under narrow and wide band random loading. In order to account for the effect of load ratio, crack closure model, Hater's equation and NASGRO's equation have been employed. Load interaction effect under random loading has been considered by crack closure model, Willenborg's model and Wheeler's model. The prediction method using the measured crack opening results provides the best result among the prediction methods discussed for narrow and wide band random loading data.
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In order to develop a method of corrosion fatigue design and estimate reliability of TMCP steel using as the material of heavy industries and plants, its corrosion susceptibilities, corrosion fatigue strength, and determination of fatigue design criterion considering corrosion degradation were investigated. From the results, the corrosion characteristic of TMCP steel is very susceptible in 3.5wt.% NaCl solution. Its susceptibility was linearly increased with the solution temperature increase. The corrosion fatigue strength in
$25${\circ}$ , 3.5wt.% NaCl solution is very lower than that of in air. And also, it was decreased with the frequency decrease in the same environment. It is expected that the developed corrosion fatigue design method for TMCP steel is useful. However, it is necessary to verify its reliability for actual application. -
The lightness of components required in automobile and machinery industry is requiring high strength of components. In particular manufacturing process and new materials development for solving the fatigue fracture problem attendant upon high strength of suspension of automobile are actively advanced. In this paper, the effect of compressive residual stress of spring steel(JISG SUP-9) by shot-peening on fatigue crack growth characteristics in high temperatures(
$100^{\circ}$ ,$150^{\circ}$ ,$180^{\circ}$ ) was investigated with considering fracture mechanics. So, we can obtain followings. (1)Compressive residual stress decreases in high temperature, that is, with increasing temperature. (2)The effect of compressive residual stress on fatigue crack growth behavior in high temperature increases below${\Delta}K=17{\sim}19MPa$ (3)It was investigated by SEM that the constraint of compress residual stress for plastic zone of fatigue crack tip was decreased in high temperature as compared with room temperature. -
Most of the fatigue test were achieved in fully reversed condition that mean stress is zero. But, generally, mean stress can not be zero. This research was achieved the bending fatigue test that changes mean stress to spring steel and was studied relation with the mean stress and the fatigue life. The method to search effect about mean stress was extended S-N graph in two cases. One method was extended S-N graph using modified Miner's rule with considering damage. Another was extended using tendency of S-N graph. The exponential value(
${\alpha}$ ) of mean stress-alternating stress equation is converged between the Goodman's and the Gerber's value even if fatigue life increases. -
The growth behavior of the transverse crack, which was one of the most dangerous damages of rail defects, was investigated under mode I and mixed mode loading in rail steel. In the case of variable amplitude loading, the fatigue crack growth behavior was discussed using characteristic stress intensity factor ranges
${\Delta}_{rms}$ . In addition, characteristic comparative stress intensity factor ranges${\Delta}_{V,rms}$ was proposed to evaluate the quantitative effects of the variable amplitude under mixed mode loading. As a result, crack growth rate under variable amplitude loading was faster than that under constant amplitude loading. -
In order to investigate the effect of face material on Ti/Al alloy laminates under high velocity impact, a ballistic testing was conducted. Ballistic resistance of these materials was measured by protection ballistic limit(
$V_{50}$ ), a statistical velocity with 50% probability penetration. Fracture behaviors and ballistic tolerance, described by penetration modes, were respectfully observed, by$V_{50}$ test and Projectile Through Plates (PTP) test at velocities greater than$V_{50}$ . PTP tests were conducted with$0^{\circ}$ obliquity at room temperature using 5.56mm ball projectile.$V_{50}$ tests with$0^{\circ}$ obliquity were also done with projectiles that were able to achieve near or complete penetration during PTP tests. Resistance to penetration, and penetration modes which face material was Titanium alloy, were compared to those which face material was anodized Al alloy after cold-rolling. -
Recently, high-performance hybrid composite materials have been used for various industrial fields because of their superior high strength, high stiffness and lower weight. In this study, manufactured hybrid composite materials are composed of two parts. One is hard-anodized Al5083-O alloy as a face material and the other is high strength aramid fiber (
$Twaron^{(R)}$ CT709) laminates as a back-up material. Resistance to penetration is determined by protection ballistic limit($V_{50}$ , a static velocity with 50% probability for complete penetration) test method.$V_{50}$ tests with$0^{\circ}$ obliquity at room temperature were conducted with 5.56mm ball projectiles that were able to achieve near or complete penetration during high velocity impact tests. -
A nuclear power plant is composed of a number of primary components. Maintaining the integrity of these components is one of the most critical issues in nuclear industry. In order to maintain the integrity of these primary components, a complicated procedure is required including regular in-service inspection, failure assessment, fracture mechanics analysis, etc. Also, experts in different fields have to co-operate to resolve the integrity issues on the basis of inspection results. This integrity evaluation process usually takes long, and thus, is detrimental for the plant productivity. Therefore, an effective safety evaluation system is essential to manage the integrity issues on a nuclear power plant. In this paper, a web-based fatigue life evaluation system for primary components in nuclear power plant is proposed. This system provides engineering knowledge-based information and concurrent and collaborative working environment through internet, and thus, is expected to raise the efficiency of integrity evaluation procedures on primary components of a nuclear power plant.
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An experimental method to measure Q-parameter in-situ is described. The basic idea comes from the fact that the side necking near a crack tip indicates the loss of stress triaxiality, which can be scaled by Q. From the out-of-plane displacement and the in-plane strain near the surface of side necking, stress field averaged through the thickness is calculated and then Q is determined from the difference between the stress field and the HRR field corresponding to the identical J-integral. To prove the validity, three-dimensional finite element analysis has been performed for a CT configuration with side-groove. Q-value which was calculated directly from the near-tip stress field is compared with that determined by simulating the experimental procedure according to the proposed method, that is, the Q-value determined from the lateral displacement and the inplane strain. Also, the effect of location where the displacement and strain are measured is explored.
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A stochastic approach has been presented for superplastic deformation of Ti-6AJ-4V alloy, and probability function are used to heterogeneous phase distributions. The experimentally observed spatial correlation function are developed, and microstructural evolutions together with superplastic deformation behavior have investigated by means of the probability function. The result have shown that the probability varies approximately linearly with separation with distance, and significant deformation enhanced probability changes during the deformation. The stress-strain behavior with the evolutions of probability function can be correctly predicted by the model. The finite clement implementation using Monte Carlo simulation associated with phase re-distributions shows that better agreement with experimental data of failure strain on the test specimen.
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In recent years, shearogrpahy has significantly improved capabilities in the areas of unbond and separation detection in tires. Although shearography has many advantages for qualitative evaluation, the technique remains the problem of quantitative analysis of inside defects, because shearography needs several effective factors including the amount of shearing, shearing direction and induced load, which exist as barrier for the quantitative analysis of inside defects. Since the factors are highly dependent on inspectors skill and also affect the in-situ workability. The factors were optimized and the size of cracks inside of pipeline and tire has been quantitatively determined.
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In this study, natural flaws in welding parts are classified using the signal pattern classification method. The storage digital oscilloscope including FFT function and enveloped waveform generator is used and the signal pattern recognition procedure is made up the digital signal processing, feature extraction, feature selection and classifier design. It is composed with and discussed using the distance classifier that is based on euclidean distance the empirical Bayesian classifier. Feature extraction is performed using the class-mean scatter criteria. The signal pattern classification method is applied to the signal pattern recognition of natural flaws.
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This paper presents the effect of boundary condition of failure pressure model for buried pipelines on failure prediction by using a failure probability model. The first order Taylor series expansion of the limit state function is used in order to estimate the probability of failure associated with various corrosion defects for long exposure periods in years. A failure pressure model based on a failure function composed of failure pressure and operation pressure is adopted for the assessment of pipeline failure. The effects of random variables such as defect depth, pipe diameter, defect length, fluid pressure, corrosion rate, material yield stress, material ultimate tensile strength and pipe thickness on the failure probability of the buried pipelines are systematically studied by using a failure probability model for the corrosion pipeline.
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The spatter and porosity could be occurred during
$CO_2$ CW laser welding of Primer-coated Steel for Shipbuilding. This study has suggested an alternative idea by examining of weld-defect formation mechanism. The primer-coated plate has caused the spatter, humping bead and porosity and these are main part of the welding defect, attributed to the powerful vaporizing pressure of primer attached on the base metal. The zinc of primer has a boiling point that is the lower temperature than melting point of steel. Zinc va}X)f will build up at the interface between the two sheets and this tends to deteriorate the quality of the weld by ejecting weld material from lap position or leaving porosity. Therefore introducing a small gap clearance in the lap position, the zinc vapor could escape through it and sound weld beads can be acquired. In conclusion, we suggested the occurred and prevented mechanism of weld defects with searching the factor. -
In this study, the single notched specimen which was proposed the previous study was used to evaluate of the transverse tensile property of zircaloy cladding. The single notched specimen has notches which give stress intensity effect, so both FEM and experiment are needed for the same time. Take a coincidence of tensile behavior about both FEM and experiment, then obtain stress and strain from FEM only. The influence of notch was estimated by comparing the result of experimental, FEM. Then the relationship between stress-strain and displacement was evaluated.
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The purpose of this study is to analyze the impact of shot peening angle on residual stress distribution. From the residual stress analysis of perpendicular shot peening, it could be known that the residual stress in the case of high velocity is larger than low velocity, but the amount of shot size has little effect on the magnitude of compressive residual stress. The centroidal residual stress is not greatly affected by the inclined shot peening but mainly related to the unstable conditions of surface residual stress field. Therefore, this tendency may lead to reduce fatigue life of treated material.
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The welding residual stress has on important effect on welding deformation, fatigue fracture, buckling strength, brittle fracture, etc. For the purpose of relaxation of welding residual stress, post welding heat treatment is widely used. In this paper, residual stresses were calculated by two dimensional thermal elasto-plastic analysis using finite element method. Heat transfer analysis are performed by transient analysis. Also structure analysis are carried out by of thermal-mechanical coupled analysis. Numerical analysis are used by ANSYS 5.7.
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In this paper, the ultrasonic attenuation coefficient was measured by variation of crack length for double-cantilever beam(DCB) specimen. The energy release rate, G, was obtained by the experimental measurement of compliance. The experimental results represents that the relation between crack length for the ultrasonic attenuation coefficient and energy release rate is increased proportionally. From the results of experiments, the measurement method of crack length by the ultrasonic attenuation coefficient was proposed and discussed.
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In this paper, an evaluation method of fracture toughness on interface cracks has been investigated under various mixed-mode conditions of the bonded scarf joints. Two types of the bonded scarf joints with an interface crack were prepared to analyze the stress intensity factors using boundary element method(BEM) and to perform the fracture toughness test. From the results of fracture toughness experiments and BEM analysis, an evaluation method of fracture toughness on interface cracks in the bonded components of dissimilar materials has been proposed and discussed.
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Creep tests for Titan were carned out using constant-load at
$600^{\circ}C$ ,$650^{\circ}C$ and$700^{\circ}C$ . Material constants necessary to predict creep life were acquired from the experimental creep data. And the applicability of Monkman-Grant(M-G) and modified M-G relationships was discussed. It was discovered the log-log plot of M-G relationships between the rupure time(tr) and he minimum creep rate(${\varepsilon}_m$ ) was conditional on test temperatures. The slop of m was 2.75 at$600^{\circ}C$ and m was 1.92 at$700^{\circ}C$ . However; the log-log plot of modified M-G relationships between$t_r/\varepsilon_r$ and$\varepsilon_m$ was indpendent on stresses and temperatures. That is the slop of m' was almost 3.90 in all the data. Thus, change M-G relationships to creep life prediction could be vtilized more reasonably than that of M-G relationships for type Titan. It was divided that the constant slopes never theless of temperatures of practical stresses in the modified relationship were due to an intergranular break grown by wedge-type cauities. -
Spot welded structure is operated in diverse situation because of temperature, humidity and precipitation. In addition factors of environmental pollution such as acid rain, that courses corrosion, have the tendency to increase, But spot welded structure strength is affected by dampness and environment temperatures. Therefore, it is important to evaluate effect of temperature of spot welded part, In this study, the strength distribution of spot welded plates is evaluated about the environmental temperature of zine coated steel plates and test is conducted with welded part immersed in distilled and synthetic sea water. Specimens are immersed into water for 10, 100, 500 and 1000hours to evaluate the effects of water immersion time on tensile-shear strength under the conditions of -40, 0, 20 and
$50^{\circ}C$ . Strength is evaluated by tensile-shear test. The conditions of spot welding are 240kgf electrode force, 10KA welding current with 0 and 5mm clearance. From this study, spot welded specimens with clearance have lower tensile-shear strength in the distilled water or synthetic sea water comparing with spot welded specimens without clearance. And they have lower tensile-shear strength under$-40^{\circ}C$ and over$50^{\circ}C$ . -
Crack propagation and AE characteristics of CFRP plain woven laminate composites are examined with acoustic sensor by AEDSP 32/16 board in PC system. AE signals are measured during the fracture behavior tests. The purpose of study is the estimation of the crack extension behavior effected between three kinds of fiber orientation for plain woven CFRP laminate composite and the relationship between AE characteristics and load-displacement curves and crack extension length.
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Optical fiber vibrations sensors (OFVSs) and extrinsic Fabry-Perot interferometer (EFPI) were used in damage monitoring of fiber-metal laminates(FML). The optical fiber vibration sensor and EFPI were applied in order to detect and evaluate the strain, damage and failure of FML. Damages in composites, such as matrix cracks, delamination and fiber breakage may occur as a result of excessive load, fatigue and low-velocity impacts. Tensile and indentation test was performed with the measurement of optical signal and acoustic emission (AE). The signals of the optical fiber vibration sensor due to damages were quantitatively evaluated by wavelet transform. It was found that damage information of comparable in quality to acoustic emission data could be obtained from the optical fiber vibration sensor signals.
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The microstructure and the mechanical properties of RS-SiC and RS-
$SiC_f/SiC$ materials have been investigated in conjunction with the content of residual silicon and porosity. The mechanical properties of RS-SiC materials suffered from the thermal exposure were also examined. RS-SiC based materials bave been fabricated using the complex matrix slurry with different composition ratios of SiC and C panicles. The characterization of RS-SiC based materials was investigated by means of SEM, EDS ~d three point bending test. Based on the mechanical property-microstructure correlation, the high temperature applicability of RS-SiC based materials was discussed. -
The material deficiencies in the form of pre-existing defects can initiated cracks and fractures. The stress distribution and fatigue crack initiation life of engineering materials may be associated with the size, the shape and the relative location of defects contained in the component. The objective of this study is to investigate the effect of arbitrarily located hole defect around the rivet hole of a wing section in monolithic aluminum and Al/GFRP laminates under cyclic bending moment during a service load. The stress distribution and the fatigue crack initiation behavior near a rivet hole of on the relationships between stress concentration factor (
$K_t$ ) and relative position of defects were considered. The test results indicated the features of different stress field. Therefore, the stress concentration factor ($K_t$ ) and the fatigue crack initiation behavior was illustrated different behavior according to each position of hole defect around the rivet hole in monolithic aluminum and Al/GFRP laminates. -
This paper presents experimental validation of the enhanced reference stress based J estimates for circumferential through-wall cracked pipes, recently proposed by authors. Using the pipe test data for circumferential through-wall cracked pipes, the predicted fracture initiation and maximum moments according to the proposed enhanced reference stress method are compared with experimental ones as well as predictions from the R6 method. The results show that both the R6 method and the proposed method give conservative estimates of initiation and maximum moments for circumferential through-wall cracked pipes, compared to experimental data. For longer cracks, the proposed method reduces conservatism embedded in estimated J according to the R6 method, and the resulting predictions are less conservative, compared to those from the R6 method. For shorter cracks, on the other hand, the proposed method reduces possible non-conservatism embedded in estimated J according to the R6 method, and the resulting predictions are slightly more conservative.
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Fracture resistance curves for concerned materials are required in order to perform elastic-plastic fracture mechanical analyses. Fracture resistance curve is built with J-integral values and crack extension values. The objective of this paper is to apply the load ratio method to the measurement of the crack length for the real scale pipe specimen. For these, the fracture test using the real scale pipe specimen and finite element analyses were performed. A 4-point bending jig was manufactured for the pipe test and the direct current potential drop method and the load ratio method was used to measure the crack extension and the length for the real scale pipe test. Finite element analyses about the compliance of the pipe specimen were executed for applying the load ratio method according to the crack length.
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The erosion behavior of :artificially aged HK40 steel was investigated. Erosion tests were conducted at room temperature,
$200^{\circ}C$ and$400^{\circ}C$ using$Al_2O_3$ particles. Erosion rates increased with increment of temperature. The maximum erosion rate increased with the impingement angle of 30 degree. The erosion rate increased, reached the maximum at 1000 hours, and after that, decreased with heat treatment time. The mechanism of erosion seems to be the cutting wear which is very much associated with the strength of material. As results, the erosion rates were rather affected by the tensile strength and the strain hardening coefficient than the hardness and the yield strength. Such changes of material properties would be caused by the change of micro-structure due to the precipitation of carbide and the dissolution of solid element within matrix during the heat treatment. -
Power steering hose is device that operation oil passes between steering gear box and oil pump by parts that is used to do steering system. Because this hose is receiving heat and pressure of high temperature, leakage can produce swaging from hitch of steel materials of done part. In this paper, we analyze swaging process of Power steering hose by finite element analysis, and achieved thermal and pressure analysis with this shape. We can analogize weakness part of hose through this result, and examine closely oil leakage and rubber failure mechanism and look for important design benevolence of power steering hose development.
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An elastomeric bushing is a device used in automotive suspension systems to reduce the load transmitted from the wheel to the frame of the vehicle. A bushing is an elastomeric hollow cylinder which is bonded to a solid steel shaft at its inner surface and a steel sleeve at its outer surface. The relation between the load applied to the shaft or sleeve and the relative deformation of elastomeric bushing is nonlinear and exhibits features of viscoelasticity. A load-displacement relation for elastomeric bushing is important for dynamic numerical simulations. A boundary value problem for the bushing response leads to the load-displacement relation which requires complex calculations. Therefore, by modifying the constitutive equation for a nonlinear viscoelastic incompressible material developed by Lianis, the data for the elastomeric bushing material was obtained and this data was used to derive the new load-displacement for radial response of the bushing. After the load relaxation function for the bushing is obtained from the step displacement control test, Pipkin-Rogers model was developed. Solutions were allowed for comparison between the results of Modified Lianis model and those of the proposed model. It is shown that the proposed Pipkin-Rogers model is in very good agreement with Modified Lianis model.
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Stacking sequence optimization needs discrete programming techniques because ply angles are limited to a fixed set of angles such as
$0^{\circ},\;{\pm}45^{\circ},\;90^{\circ}$ . Two typical methods are genetic algorithm and branch and bound method. The goal of this paper is to compare the methods in the light of their efficiency and performance in handling the constraints and finding the global optimum. For numerical examples, maximization of buckling load is used as objective and optimization results from each method are compared. -
The material properties of rubber was determined by the experiments of uniaxial tension, uniaxial compression, planer tension, equi-biaxial tension and volumetric compression. In compression test, it is difficult to obtain the pure state of compression stress and strain due to friction force between the specimen and compression platen. In this study, the stress and strain data from the equi-biaxial tension test were converted to compression stress and strain and compared to a perfect state of simple compression data when friction was zero. The compression test device with the tapered platen was proposed to overcome the effect of friction. It was turned out that the relationship of the stress and strain using the tapered platen was in close agreement with the pure compressive state.
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KAERI has contrived 14 kinds of spacer grid shapes of its own since 1997 and applied for Korean and US patents. To date. KAERI has obtained US and Korean patents for 6 kinds of spacer grid shapes among them. Tn this study. performance test on two spacer grid shapes that are assumed to be the most effective candidates for the spacer grid of the next generation nuclear fuel in Korea was carried Qui through the mechanical/structural test and analysis. The test result has shown thai the performances of the candidates are better or not worse than that of the current spacer grid.
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A new method to measure residual stress in micron and nano scale films is described. In the theory it is based on Linear Elastic Fracture Mechanics. And in the techniques it depends on the combined capability of the focused ion beam (FIB) imaging system and of high-resolution digital image correlation (DIC) software. The method can be used for any film material (whether amorphous or crystalline) without thinning the substrate. In the method, a region of the film surface is highlighted and scanning electron images of that region taken before and after a long slot, depth a, is introduced using the FIB. The DIC software evaluates the displacement of the surface normal to the slot due to the stress relaxation by using features on the film surface. To minimize the influence of signal noise and rigid body movement, not a few, but all of the measure displacements are used for determining the real residual stress. The accuracy of the method has been assessed by performing measurements on a nano film of diamond like carbon (DLC) on glass substrate and on micro film of aluminum oxide thermally grown on Fecrally substrate. It is shown that the new method determines the residual stress
${\sigma}_R=-1.73$ GPa for DLC and${\sigma}_R=-5.45$ GPa for the aluminum oxide, which agree quite well with ones measured independently. -
This study was performed 10 develop the accelerated life test method using Weibull-IPL(Inverse Power Law) model for mechanical components. Weibull-IPL model is concerned with determining the assurance life with confidence level and the accelerated life test time From the relation of weibull distribution factors and confidence limit, the testing times on the no number of failure acceptance criteria arc determined. The mechanical components generally represent wear and fatigue characteristics as a failure mode. IPL based on the cumulative damage theory is applied effectively the mechanical components to reduce the testing time and to achieve the accelerating test conditions. As the actual application example, accelerated life test method of agricultural tractor transmission was described. Life distribution of agricultural tractor transmission was supposed to follow Weibull distribution and life test time was calculated under the conditions of average life (MTBF) 3,000 hours and 90% confidence level for one test sample. According to IPL, because test time call be shorten in case increase test load test time could be reduced by 482 hours when we put the load 1.1 times of rated load than 0.73 times of rated load that is equivalent load calculated by load spectrum of the agricultural tractor. This time, acceleration coefficient was 11.7.
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Major concern in modern industry is how to reduce the time and cost for product efficient production. Among many mechanical parts of a satellite, bracket plays an important role to support the load when the satellite is launched to space. so enough strength and stiffness. A designer could add unnecessary material and strength it so as not to fail when it used. But if mechanical part of satellite is over-designed, cost will rise and it also goes against to the aim of lightness. To achieve lightness and enough strength and stiffness, optimization algorithm should be introduced in design process. In this study, conceptual design of bracket is carried out to increase the performance of satellite. Some parameter which could change the weight of this part are selected as design variables. Total weight of bracket is to be minimized while displacement and stress should not exceed limit. Size optimization is done with 3D solid element and PLBA, the RQP algorithm. The weight of 0.262kg of initial model is reduced to 0.241kg after optimization process, so 9.8% of weight reduction is obtained.
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A fuel cell is an electrochemical device in which the energy of a chemical reaction is converted directly into electricity. By combining hydrogen fuel with oxygen from air, electricity is formed, without combustion of any form. Water and heat are the only by-products when hydrogen is used as the fuel source. Fuel cell stack consists of multi-layered unit cells. A unit cell consists of MEA and bipolar plates. The end plate of fuel cell stack should give a uniform distributed pressure to multi unit cell layers so as to reduce the contact resistance and to prevent the leakage of reactant gases and the damage of multi layer components. The current end plate is redundantly large and heavy. It makes the power per unit volume reduced. Topology optimization of end plate is conducted for mass reduction and enhancement of bending rigidity. The evaluation of the current design and the recommendation for the future design is remarked.
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For the Space-borne optical imaging payload system design, light weighting and moderate stiffness of mirror and/or mirror fixation device is very important aspects. The front surface of mirror is regulated by optical performance requirement, but the shape of backplate of mirror is to be optimised while satisfing the required stiffness and weight. According to the results, the best shape of backplate cell is triangular. And also related geometric dimensions and the optimised mounting point of MFD(Mirror Fixation Device) is presented. Finally, natural frequencies and shpaes of mirror structure are analysed.
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MRE-1 dual thruster module(DTM) which will be installed to the present under development KOMPSAT(Korea Multi-Purpose Satellite) can provide reliable and cost-effective means of propulsive control for attitude and maneuvering control system. Thruster heat shield, one of the main components of DTM, is designed to intercept the radiative heat exchange between thruster and satellite during firing. The inside diameter of the current configuration will be decreased a little compared with that of the previous one due to manufacturing method change. Therefore, the possibility of interference between thruster and heat shield due to configuration change is investigated through structural analysis and their results are described in this paper.
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This paper presents static and dynamic measurement of the stress and motion characteristics for crawler type excavators. Eight scenarios were prepared for static measurement based on two extreme digging positions, maximum digging reach position and maximum digging force position. The measured items for static motion included stress, cylinder pressure, cylinder stroke and digging force. The measured static stresses showed that asymmetric digging force acting on a bucket induced higher stress level than symmetric one. The measured static pressures and digging forces also agreed with design pressures and design digging forces, respectively. The dynamic measurement was performed for two types of motion, that is, simple reciprocation of each cylinder and actual digging motion. The measured items for dynamic motion were stroke and pressure of each cylinder, stresses on the working device and acceleration on the upper plate of an arm. The measured data showed that the natural frequency of the excavator highly depended on the hydraulic stiffness of cylinders. Digging motion tests revealed that digging motion was closer to static motion rather than dynamic one.
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A non-contact 6D motion tracking system is proposed. The system consists of two color cameras, a color image grabber and a host computer, Motions of a floating vessel was measured by the constructed system. The instantaneous forces of the floating vessel are analyzed. The floating vessel was put on the water in a small water container in free conditions. The measured forces are reconstructed by the measurement results. The system can be used to non-contact measurements for 6D dynamic analysis of floating vessels.
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In this paper, a nonlinear finite-element method was employed to analyze mechanical behaviors of the balloon-expandable stent. Beyond safety considerations, this type of analysis provides mechanical properties that are often difficult to obtain by experiments. Mechanical properties of the stent expansion pressure, radial recoil, longitudinal recoil and foreshortening were studied using commercial FEM code, ANSYS. As a result, the pressure necessary to expand the stent up to a diameter of 3mm was 7.6atm, longitudinal recoil, radial recoil and foreshortening were -0.388%, 2.87% and 4.07% respectively. In conclusion, a finite element model used in this study could help in designing new stents or analyzing actual stents.
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In sensitivity analysis, semi-analytical method(SAM) reveals severe inaccuracy problem when relatively large rigid body motions are identified for individual elements. Recently such errors of SAM resulted by the finite difference scheme have been improved by the separation of rigid body mode. But the eigenvalue should be obtained first before the sensitivity analysis is performed and it takes much time in the case that large system is considered. In the present study, by constructing a reduced one from the original system, iterative method combined with mode decomposition technique is proposed to compute reliable semi-analytical design sensitivities. The sensitivity analysis is performed by the eigenvector acquired from the reduced system. The error of SAM caused by difference scheme is alleviated by Von Neumann series approximation.
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This study intends to provide the analytical and experimental damping characterization of carbon nanotube/epoxy composites. A constitutive model based on continuum mechanics is employed to describe epoxy and the perfectly bonded and partially bonded nanotubes. An interfacial stick-slip between the nanotubes and epoxy is considered to characterize the damping of the composites. For experimental estimation, beam-type specimens are prepared with a variation of nanotube concentration from 0.5% to 2% in weight. An ultrasonic agitation method is employed for enhancing the nanotube dispersion within epoxy. Damping of the composites is characterized in terms of the strain and the nanotube concentration. Results show that the nanotube concentration significantly affects the damping characteristics of the nanocomposites. A good correlation is found between the analytical prediction based on the stick-slip and the experimental measurements.
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In general, the reinforcement of a structure is performed with cylinders. In this study, it is attempted to compare the safety Circular reinforcement with 4 fins and Honey-comb at the equal mass. Circular reinforcement with 4 fins have two kind of the models One has no hole in the upper and lower plates. The other has holes, and it is divided by 3 cases. And the maximum stress is investigated for the circular reinforcement with 4 fins and Honey-comb. The results shows that honey-comb is more strength than the others. And reinforcement with 4 fins of hole case2's maximum stress is 82% by compare 10 honey-comb.
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A finite element analysis for near-net-shape forming of Al6061 powder was performed under warm pressing. The advantages of warm compaction by rubber isostatic pressing were discussed to obtain parts with better density distributions. To simulate densification and deformed shape of a powder compact during warm pressing, the elastoplastic constitutive equation based on yield function of Shima-Oyane was implemented into a finite element program(ABAQUS). The hyperelastic constitutive equation based on the Ogden strain energy potential was employed to analyze nonlinear elastic response of rubber. Finite element results were compared with experimental data for Al6061 powder compacts under warm pressing.
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The piston slap phenomenon is one of the major noise source of reciprocating compressors used in household electric appliances. In response to public demand, strict regulations are increasingly being imposed on the allowable noise level which is caused mostly by household electric appliances. In this paper, the dynamic behavior of suction and discharge valves are analytically calculated and the lubricant behavior between piston and cylinder are investigated using two-dimensional Reynolds equation. And the piston slap caused by the piston secondary motion is investigated by the finite element method.
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In this paper we discuss the dynamic characteristics of the in-arm type hydropneumatic suspension unit(ISU). For this, two accurate models are introduced. The first one is the Benedict-Webb-Rubin equation which is adopted for the spring behavior of a real gas. This equation is applicable for the high pressure of the nitrogen gas which acts as a spring in ISU system. The second one describes the behavior of a damper, which is divided into four parts - jounce-loading, jounce-unloading, rebound-loading and rebound-unloading. This approach gives a good approximation of the real damper system. For the comparison purpose, the numerical results of the dynamic behavior of ISU system using a real gas and an ideal gas are given in the paper.
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Recently an automobile industry is concerned about an automobile wiring harness system. It means that development of component modules is on the increase. An importance of the connector in one part of the modules will be enhanced. A connector is made of P.B.T. (Poly Butylene Terephthalate). PBT is resistant to the high temperature. This paper deals with thermal strain of connector. According as temperature increase, effects of the temperature and thermal strains give an analysis of the deformation using ABAQUS. This apparent thermal strain results actually from the variation of temperature. Being based on this analysis, axiomatic design applies to design parameters of the connector. As compared with CAE analysis, a performance improvement makes certain of the truth of the matter.
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Equal channel angular pressing (ECAP) has been employed to produce materials with ultra-fine grains that have high strength and high corrosion resistance properties. In order to obtain super plastic deformation during ECAP, multipass angular pressing is frequently employed. In this paper, three-dimensional finite element analyses have been performed to investigate the deformation behavior of pure-Zr specimen and the effects of process parameters for equal channel multi-angular pressing (ECMAP) process. The results have been compared with some experimental results
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This paper presents the improved procedure to assess static and dynamic strength of crawler type excavators. A fully integrated model including front attachment and chassis was prepared for structural analysis. In this paper, two types of loading input methods were investigated and the method imposing digging force directly on bucket tooth was more convenient than imposing cylinder reaction force on cylinder pin even if the two methods showed no discrepancy in analysis results. Static strength analysis was carried out for eight analysis scenarios based on two extreme digging positions, maximum digging reach position and maximum digging force positions. The results from static strength analysis were compared with measured stresses, cylinder pressures and digging forces and showed a good quantitative agreement with measured data. Dynamic strength analysis was carried out for simple reciprocation of boom cylinders. It was recognized that the effect of compressive stiffness of hydraulic oil was very important for dynamic structural behavior. The results from dynamic strength analysis including hydraulic oil stiffness were also compared with measured acceleration data and showed a qualitative agreement with measured data.
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In this study, non-linear dynamic FE analysis of a tracked vehicle under the traveling load is performed by FE code ABAQUS. The stability of vehicle is examined using the structure analysis for the road wheel. The dynamic analysis is performed by traveling load. The traveling load include the 6 step loading spectrum about road wheel. The stress level around road wheel are 30 MPa
${\sim}$ 40 MPa. These value are indicated under modified fatigue strength 50.3 MPa. It takes about 3 second to be stable the structure after traveling load. -
Hyperelastic constitutive equations for nonlinear deformation of the periodontal ligament were investigated. The parameters in the strain energy potentials were obtained from experimental data for uniaxial and shear responses of the human periodontal ligament. The hyperelastic constitutive equations based on two strain energy potentials was also compared with the linear elastic equation, which is recently reported. The best fitted parameters in the strain energy potentials was applied to finite element program (ABAQUS) to simulate special orthodontic treatment of a mandibular canine.
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The tracked vehicle travel on off rod and on rod. So the tracked vehicle need a sufficient stiffness and a lightweight. In this study we performed FEA for the track vehicle and performed topology optimization based on the results of FEA. The displacements of road wheel are used as displacement constraint for topology optimization. We performed topology optimization with the control of the frame size which is the results of topology optimization and suggested the shaped of the tracked vehicle bottom plate of topology optimization
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During fuel irradiation tests, all parts of cylindrical structure with multiple holes act as heat sources due to fussion heal and
${\gamma}-flux$ . The high temperature is especially generated over$2500^{\circ}C$ in the center of pellet. Due to the high temperature, many problems occur, such as melting of pellet and declining of heat transfer between cladding and coolant. [n this study, it is attempted 10 minimize the temperature of pellet using optimization method about geometric variables. For thermal and optimization analysis or structure. the finite element method code. ANSYS 5.7 is used. In this procedure. subproblem approximation method is used to the optimization methods. Through the optimum design process, the temperature of sealed basket type is reduced from$2537^{\circ}C$ to$2181^{\circ}C$ and the temperature of open basket type is reduced from$2560^{\circ}C$ to$2106^{\circ}C$ . -
Wheels for passenger car support the car weight with tires. and they transmit rolling and braking power into the ground. Whittliing away at wheel weight is more effective to boost fuel economy that lighting vehicle body structure. A shape of hole in disk is optimized for minimizing the weight of steel wheel. Pro/ENGINEER program is used for formulating the design model. and ANSYS package is selected for analyzing the design model. It has difficulties 10 interface these commercial software directly. For combining both programs. response surface methodology is applied to construct approximation functions for maximum stresses and maximum displacements are obtained by full factorial design of five levels. This steel wheel is modeled in 14-inch diameter of rim. and wide parameter of hole in disk is only selected as design variable for reducing the weight of steel wheel. PLBA(Pshenichny·Lim-Belegundu_arora) algorithm. which uses the second-order information in the direction finding problem and uses the active set strategy. is used for solving optimization problems.
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The objective of this paper is to decide optimal location of pin-hole to minimize stress concenstation around hole in rotating disc. The focus of this investigation is to evaluate the effect of pin-hole for stress distribution around hole using optimum design technic and finite element analysis. Design variables are radial and angular location of pin-hole from center of hole, objective function is maximum stress around hole in rotating disc. We use first order method of optimization technic.
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Solenoid type magnetic actuator is the device, which could translate the electromagnetic energy to mechanical force. The force generated by magnetic flux, could be calculated by Maxwell stress tensor method. Maxwell stress tensor method is influenced by the magnetic flux path. Thus, magnetic force could be improved by modification of the iron case, which is the route of the magnetic flux. Modified design is obtained by parameter optimization using by Response surface methodology.
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The distributions of mass flow rate and pressure are major factors to deside the performance of a proton exchange membrane fuel cell (PEMFC). These factors are affected by channel configuration of air plate. In this paper. structural analysis is performed to investigate deformation of porous media. Two kind of models are suggest for flow analyses. Deformed porous media and undeformed porous media are considered for air plate model. The Numerical flow analysis results with deformed porous media and undeformed porous media had some discrepancy in pressure distribution. The pressure and velocity in a working condition are numerically calculated to predict the performance of the air plates. Distributions of the parameters in the PEMFC are analyzed numerically under steady-state conditions.
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The demand of LNG in Korea has dramatically increased since it was first imported in 1986. Thus, more LNG storage tanks are required to meet the growing consumption of LNG. However the design, construction, and analysis of LNG storage facility need highly advanced technology compared to the general structures due to the fluid-structure interaction and the low temperature of LNG. Recently Korea Gas Corporation(KOGAS) constructed a pilot LNG storage tank, and it is in operation to develop and accumulate the core technology. As a part of those objects, the fundamental dynamic test for the pilot tank were performed. For this study, dynamic test were carried out and the dynamic characteristics of the pilot tank were verified and analyzed.
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During the last ten years, the need has been increased for reducing maintenance cost for aged equipments and ensuring safety, efficiency and profitability of petrochemical and refinery plants. RBI (Risk Based Inspection) methodology is one of the most promising technologies satisfying the need in the field of integrity management. In this study, a user-friendly software, realRBI for RBI based on the API 581 code was developed and a quantitative analysis was performed for over 500 equipments in a domestic plant whose operating time reaches about 13 years. Current risks for each equipment parts were evaluated and risk based prioritization were determined as a conclusion.
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Flaw geometries, applied stress, and material properties are major input variables for the fracture mechanics analysis. Probabilistic approach can be applied for the consideration of uncertainties within these input variables. But probabilistic analysis requires many assumptions due to the lack of initial flaw distributions data. In this study correlations are examined between initial flaw distributions and in-service flaw distributions on structures under cyclic load. For the analysis, LEFM theories and Monte Carlo simulation are applied. Result shows that in-service flaw distributions are determined by initial flaw distributions rather than fatigue crack growth rate. So initial flaw distribution can be derived from in-service flaw distributions.
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Recently, the common concern of nuclear power industry in the development of technology mitigating and preventing the aging of steam generator tubes prevails, because the trends of steam generator flaws at Uljin unit #1,2 and KSNP(Korea Standard Nuclear Power Plant) impose a burden on the operation of nuclear power plant. While the regulatory agency is demanding the establishment of the advanced general performance maintenance system, the steam generator management program adapting advanced technology is being developed which may comply with EPRI PWR SG Guidelines based on NEI 97-06 ‘ General Guidelines including all the maintenance aspects consist of the tube integrity assessment criteria, repair limit, allowable leakage level, water chemistry will be composed in order to obtain the approval of regulatory agency and be applied to Nuclear power plant early 2005. This presentation is to introduce maintenance state including SG tube degradation and main contents of advanced SG management program being developed, and futhermore update present and future plan, and estimate the alternation after the completion.
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The purpose of this paper is to analyze piping failure trend of safety pipings In domestic nuclear power plants. First, database for the piping failure was constructed with 105 data fields. The database includes plant population data, event data, and service history data. 7 kinds of piping failures in domestic NPPs were investigated. Among the 7 cases, detailed root causes were investigated for 3 cases. The first one is pipe wall thinning in main feedwater pipings of Westinghouse 3 loop type plants. The root cause of the wall thinning was flow accelerated corrosion near welding area. The next one is leak event in chemical and volume control system(CVCS) due to vibration. Some cracks occurred in socket welding area. The events showed that the integrity or socket weld is very vulnerable to vibration. The last one is also a leak event in primary sampling line in Korean standard reactor due to thermal fatigue. Although the structural integrity was not maintained by the events, there was no effect on nuclear safety in the above 3 piping failure eases.
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The purpose of this study is to evaluate the effect of local wall thinning on the collapse of elbow subjected to internal pressure and bending moment. Thus, the nonlinear 3D finite element analyses were performed to obtained collapse moment of elbow containing various wall thinning defects under two loading; modes (closing and opening modes) and defect locations (intrados and extrados). From the results of analyses, the influence of wall thinning defect on the global moment-rotation behavior of elbow was discussed, and the dependance of collapse moment of elbow on wall thinning depth, length, and circumferential angle was investigated under different loading mode and defect location.
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The purpose of this study is localization of safety relief valves for Nuclear Service through technical development with overall design, fabrication, inspection, capacity certification test and functional qualification test of safety relief valves in accordance with ASME Section III and KEPIC Code. Safety relief valve is the important equipment used to protect the pressure vessel, the steam generator and the other pressure facility from overpressure by discharging the operating medium when the pressure of system is reaching the design pressure of the system. But we're depending on technology of the other country up to the present time. Because we don‘ have our own technologies, we have been spent the great time and money on installing and repairing safety relief valve at nuclear power plant. Therefore we have to achieve the development of safety relief valves for Nuclear Service with our own technologies.
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The Modified 9Cr-1Mo steel identified as T91, P91 and F91 in the ASME specification has been widely used for the construction of modern power plants. The available data on the influence of process parameters during manufacturing and fabrication on its properties are not sufficient. In this study, the influence of various thermal cycles on the hardness and the creep rupture strength was analyzed in the base metal and the weldments made in tube and pipe of a Mod.9Cr-1Mo steel. The low hardness, 155Hv, showed low creep rupture strength below the allowable stresses of T91 base metal in the ASME specification. This low value was attributed to the fully recovered dislocation structure and the weakening of precipitation hardening associated with the abnormal thermal cycles.
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Power plant Piping operating at elevated temperature often fails prematurely by the growth of microcracks under creep conditions. Therefore, the life assessment of high temperature components that contain cracks is an important technological problem. The mechanisms of crack growth in simple metals and alloys have been investigated using both mechanical and microstructural approaches. In this study, life prediction accounting for creep, crack growth and thermal stress is analyzed.
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In order to predict stress intensity limit of high-temperature creep structures, creep work-time equation, defined as
$W_ct^P=B$ , was used, and the results of the equation were compared with isochronous stress-strain curve (ISSC) ones of ASME BPV NH Code. For this purpose, the creep strain tests with. time variations for commercial type 316 stainless steel were conducted with different stresses; 160 MPa, 150 MPa, 145 MPa, 140 MPa and 135 MPa at$593^{\circ}C$ . The results of log$W_c$ and log t plots showed a good linear relation up to$10^5$ hr. The constants p, B and stress intensity limit values showed comparatively good agreement to those of ASME NH ISSC. It is believed that the relation can be simply obtained with only several short-term 1% strain data without ISSC which can be obtained by long-term creep data. -
PVAP (Pressure Vessel Analysis Program V1.0) was developed by adopting the finite element analysis program ANSYS V6.0, and Microsoft Visual Basic V6.0 was also utilized for the interfacing and handling of input and output data during the analysis. PVAP offers the end user the ability to design and analyze vessels in strict accordance with ASME Section VIII, Division 2. More importantly, the user is not required to make any design decisions during the input of the vessel. PVAP consists of three analysis modules for the finite element analysis of the primary components of pressure vessel such as head, shell, nozzle, and skirt. In each module, finite element analysis can be performed automatically only if the end user gives the dimension of the vessel. Furthermore, the calculated results are compared and evaluated in accordance with the criteria given in ASME Boiler and Pressure Vessel Code, Section VIII, Division 2. In particular, heat transfer analysis and consecutive thermal stress analysis for the junction between skirt and head can be carried out automatically in the skirt-tohead module. Finally, report including the above results is created automatically in Microsoft Word format.
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The true stress - true strain relation of SA508 steel was evaluated with analytical and experimental equation on the base of the indentation load-depth curve obtained from the modeling of ball indentation test. The evaluated relation between true stress and true strain is agreed well with that of SA508 teel defined in the modeling. The distribution of effective stress along the center axis of indentation depth was calculated with Tresca criteria in the modeling. The representative strain, which are defined in this study as the corresponding strains obtained from the maximum effective stress, have a linear relation with the true strain. The true stress - true strain relation of austenitic stainless steel was evaluated by the modeling of ball indentation test to verify the case of A508 steel.
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Electrical resistance welded steel pipes showed leakage failure within 5 years usage. Microstructural analysis and hardness test were carried out, whose results gave no evidences about the reason of failure. For the analysis, 3 kinds of ERW pipes with different heat inputs were produced. Microstructural differences according to the different heat inputs were detected. Differences of the amount of inclusion in the weld line were observed. It is concluded that the difference of heat input during ERW pipe production caused the microstructural changes which resulted in the leakage failure.
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Although Gas Tungsten Arc Welding (GTAW or TIG welding) is considered as high quality and precision welding process, it also has demerit of low melting rate. Narrow-gap TIG welding which has narrow joint width reduces the groove volume remarkably, so it could be shorten the welding time and decrease the overall shrinkage in heavy wall pipe welding. Generally Narrow-gap TIG welding is used as orbital welding process, it is important to select the optimum conditions for the automatic control welding This paper looks at the application and metallurgical properties on Narrow-gap TIG welding joint of heavy wall large austenitic stainless steel pipe to determine the deposition efficiency, the resultant shrinkage and fracture toughness. The fracture toughness depends slightly on the welding heat input.
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Ultrasonic method using SH(shear horizontal) wave has been developed to determine the surface damage in fatigued material. Fatigue damages based on propagation energy were analyzed by multiregression analysis and phase measurement in interrupted fatigue test specimen including CrMoV and 12Cr alloy steel. From the test results, as the fatigue damage increased the propagation time of the launched waves increased and amplitude of wavelet decreased. Also, analysis for the waveform modulation showed a reliable estimation, with confidence limit of 97% for 12Cr steel and 95% for CrMoV steel, respectively. Therefore, It is thought that SH ultrasonic wave technique can be applied to determine fatigue damage of in-service component nondestructively.
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The application of object-oriented modeling to develop a powertrain performance simulation program, called P-DYN, is introduced. Powertrain components, such as the engine, transmission, shaft, clutch are modeled as classes which have data and method by using object-oriented modeling methodology. P-DYN, a performance simulation program, based on the object-oriented modeling is made in C++. One powertrain example is simulated through the P-DYN. It is expected that the simulation program or individual class constructed in this paper would be useful for automotive engineers in predicting the performance of powertrains and developing a simulation program.
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A Internet-based dynamic simulation system, called P-DYN, for multibody dynamic systems is developed. All the interfaces of the system are accessible via Web browsers, such as Netscape or Explorer. The system uses a template type P-DYN/Modeler as a preprocessor. The P-DYN postprocessor composed of P-DYN/Plotter and P-DYN/Animator is developed in JAVA. The P-DYN/Solver for predicting the dynamic behavior is run on the server. Anyone who wants to simulate the dynamics of multibody systems or share results data can access the analysis system over the Internet regardless of their OS, platform, or location.
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Many papers have studied computer simulations of elastic bodies undergoing large deflections and large deformations. But there have not been many attempts to check the validity of the numerical formulations because the simulation results could not be matched without correct input data such as material properties and damping effects. In this paper, these values are obtained from real experiment with a high-speed camera and a data acquisition system. The simulation results with the absolute nodal coordinate formulation (ANCF) are compared with the results of real experiments. Two examples, a thin cantilever beam and a thin plate, are studied to verify whether the simulation results are well matched to experimental results.
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This paper presents the inverse dynamic analysis of the hydraulic excavator manipulator based on the experimental data. A three dimensional rigid multi-body model of the hydraulic excavator manipulator was built up. Inverse dynamic analysis for typical operation mode was carried out by the ADAMS program. In order to verify the analysis results with the measured, the hydraulic pressure and displacement of the cylinders were measured and the dynamic analysis was carried out using experimental data. From the results of the cylinder driving forces, good agreements are obtained between the analysis and the measurement.
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To improve the shock resistance of the microdrive under non-operating conditions, an isolator was attached to the contacting part of the microdrive. Through FE analysis, design parameters for satisfying the allowable acceleration level of the spindle motor bearing part were presented, which is a most possible critical part of the microdrive.
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Planetary gearheads are widely used in the transmissions of samll precision mechanism, automation, robotics, heavy machinery and marine vehicle . Planetary gearheads have advantages that same-axle structure, high torque transmission, low noise in comparison with spur gearheads. And, planetary gearheads are typically specified in application where space is limited. In till study included planetary type gearheads design, manufacture, efficiency test. Especially, this time performed gear mesh stiffness simulation and vibration analysis for planetary gearheads.
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Hybrid RMU is a kind of power circuit breaker and protects electric devices from over-current. In this paper we built a dynamic model of RMU driving mechanism using ADAMS and performed a optimal design of several design parameters. Finally we developed a prototype of RMU driving mechanism through results of analysis and confirmed it to satisfy design requisitions.
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Many types of smart materials and control laws are available to actively adjust the structure from various external disturbances. Usually, a certain type of control laws to activate a specific smart material is well established, but the effectiveness of the control scheme is limited by the choice of the smart materials and the responses of the structure. ER fluid is adequate to provide relatively large control force, on the other hand, the PZT patches are suitable to provide small but arbitrary control forces at any point along the structure. It was found that active vibration control mechanism using ER fluid failed to suppress the excitation off the resonant frequency with changed structural characteristics along the frequency response function of the closed loop of the control system. To compensate this additional peak of the closed loop system, PPF control using PZT as an actuator is added to construct a hybrid controller.
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The so-called boundary node method (or NDIF method) that was developed by the authors has been extended for free vibration analysis of arbitrarily shaped plates with free edges. Since the proposed method is based on the collocation method, no integration procedure is needed on boundary edges of the plates and only a small amount of numerical calculation is required. A special coordinate transformation has been devised to consider the complicated free boundary conditions at boundary nodes. By the use of the special coordinate transformation, the radius of curvature involved in the free boundary conditions can be successfully dealt with. Finally, verification examples show that natural frequencies obtained by the present method agree well with those given by exact method and other analytical methods.
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When a cantilever beam rotates about the axis perpendicular to its longitudinal axis, its natural frequencies vary. This phenomenon which is caused by centrifugal inertia forces is often referred to as the stiffening effects. Since the variation of natural frequencies often creates critical problems for the rotating structures, it is necessary to control the variation of natural frequencies. As the cross section of a rotating cantilever beam varies, natural frequencies can be changed. The thickness and the width of the cantilever beam are assumed to be cubic spline functions in the present work. An optimization method is employed to find the optimal thickness and width of the rotating beam. This result can be used for the design of rotating structures such as turbine and helicopter blades.
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The steady stress, modal analysis for the damaged blade was carried out to evaluate the integrity of LP 4 blade row. As a result, 4 dangerous modes for LP blade row were found in the interference diagram and it was confirmed that the nozzle passing frequency has nothing to do with the blade failure. And then the dynamic stress are analysed for the 4 dangerous modes. There are some points far out of maximum allowable stress in the cover and tenon. Therefore the blade is not safe according to the Goodman judgement. So the manufacturer have modified the design of cover and tenon. Until now, the power plant is being operated without special problems.
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This paper describes the development of a 6-axis robot's finger force/moment sensor, which measures forces Fx, Fy, Fz, and moments Mx, My, Mz simultaneously, for making a robot's gripper. In order to safely grasp and unknown object using the robot's gripper, it should measure the force in the gripping direction and the force in the gravity direction, and perform the force control using the measured forces. Thus, the robot's gripper should be composed of 6-axis robot's finger force/moment sensor that can measure forces Fx, Fy, Fz, and moments Mx, My, Mz simultaneously. In this paper, the 6-axis robot's finger force/moment sensor for measuring forces Fx, Fy, Fz, and moments Mx, My, Mz simultaneously was newly modeled using several parallel-plate beams, designed, and fabricated. The characteristic test of made sensor was performed. Also, Robot's gripper with the 6-axis robot's finger force/moment sensor for the characteristic test of force control was manufactured, and the characteristic test for grasping an unknown object was performed using it.
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The paper introduces a development result for displacement measurement system of multiple moving objects based on image processing technique. The image processing method adopts inertia moment theory for obtaining the centroid of the targets and basic processing algorithms of gray, binary, closing, labeling and etc. To get precise displacement measurement in spite of multiple moving targets, a CCD camera with zoom is used and the position of camera is changed by a pan/tilt system. The fiducial marks on the fixed positions are used as the sensing points for the image processing to recognize the position errors in directions of X -Y coordinates. The precise alignment device is pan /tilt of X - Y type and the pan/tilt is controlled by DC servomotors which are driven by 80c196kc microprocessor based controller. The centers of the fiducial marks are obtained by a inertia moment method. By applying the developed precise position control system for multiple targets, the displacement of multiple moving targets are detected automatically and are stored in the database system in a real time. By using database system and internet, displacement data can be confirmed at a great distance and analyzed. The developed system shows the effectiveness such that it realizes the precision about 0.12mm in the position control of X -Y coordinates.
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To measure discharge breakdown acoustic signal, Fabry-Perot interferometer fiber optic sensor is used. Fiber optic sensor array can measure the partial discharge acoustic signal caused by defect of power facilities such as power cables, transformers and gas insulation. Fabry-Perot interferometer is selected as an fiber optic sensor array. It is shown that Fabry-Perot fiber optic sensor array detected discharge breakdown acoustic signal, effectively.
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Arc-shaped line array slits have been used for the laser generation of focused Lamb waves. The spatially expanded Nd:YAG pulse laser was illuminated through the arc-shaped line array slit on the surface of a sample plate to generate the Lamb waves of the same pattern as the slit. Then the generated Lamb waves were focused at the point of which distance from the slit position is dependent on the curvature of slit arc. The proposed method showed better spatial resolution than the conventional linear array slit in the detection of laser machined linear defect and drill machined circular defect on aluminum plates of 1mm thickness.
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Maintaining track tension in tracked vehicles minimizes the excessive load on the tracks and prevents the peal-off of tracks from the road-wheel, and adequately guarantees the stable and improved driving of the tracked vehicles. However, the track tension cannot be easily measured due to the limitation in the sensor technology, harsh environment, etc. In this study, the track tension is estimated in real-time from the measurable signals of tracked vehicles and controlled based on a fuzzy logic controller. The proposed control system is implemented on tracked vehicles and its performance is evaluated under various driving conditions.
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This paper proposes an adaptive control algorithm for nonholonomic mobile robots with unknown parameters and the proposed control method is used in numerical simulations for applying to a practical twowheeled welding mobile robot(WMR). The proposed adaptive controller to track an arbitrary given welding path is designed by using back-stepping technique and is derived for a nonlinear model under the assumption such that the system parameters are partially known. Moreover, the proposed adaptive control system is stable in the sense of Lyapunov stability. Inertia moments of system are considered to be unknown parameters and their values can be estimated simply by using update laws proposed in an adaptive control scheme of this research. The simulation results are provided to show the effectiveness of the accurate tracking capability of the proposed controller for two-wheeled welding mobile robot with a smooth curved reference welding path.
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This paper is about implementation of intelligent robot based on home network. Existing robots are mainly stand alone type. Home network is spreading rapidly and can play an important role as a path for informations between appliances in home. Robot can be more intelligent and have versatile functions with a junction of home network. By distribution of tasks through home network, robot doesn't have to process every task. In addition, robot can access to appliances through network as appliances are added continuously. In the future, smart space in which robot behaves on various types of network is in expectation. In this research, home network based system which consists of home server, embedded robot, and intelligent robot is proposed and implemented.
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Friction phenomenon can be described as two parts which are pre-sliding and sliding regions. In motion of the sliding region, friction forces depend on the velocity of the system and are known as Coulomb, stick-slip, stribeck effect and viscous friction. The pre-sliding region, which is before breakaway, depends on the position of the system. The motion of friction in the sliding region can be described as the LuGre model. But the pre-sliding motion of friction, which has hysteresis characteristics in general, is not known widely. Therefore, an improved friction model, which can describe the motion of friction in the pre-sliding region, is proposed in this paper. And simulation and experimental results show the effectiveness of the proposed friction model for precise tracking control systems.
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We developed a human-sized BWR(biped walking robot) named KUBIR1 driven by a new actuator based on the ball screw which has high strength and high gear ratio. KUBIR1 was developed to walk autonomously such that it is actuated by small torque motors and is boarded with DC battery and controllers. To utilize the information on the human walking motion and to analyze the walking mode of robot, a motion capture system was developed. The system is composed of the mechanical and electronic devices to obtain the joint angle data. By using the obtained data, a 3-D graphic interface was developed based on the OpenGL tool. Through the graphic interface, the control input of KUBIR1 is performed.
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This research is concerned with the development of an Internet-based robot system, which is insensitive to the unpredictable Internet time delay. For that purpose, a simple mobile robot system that moves in response to the user' direct control on the Internet has been built. The time delay in data transmission is a big problem for the construction of this kind of system. Therefore, the PPS (Position Prediction Simulator) is suggested and implemented to compensate for the time delay problem of the Internet. The simulation and experimental result show that the distance error can be reduced using the developed PPS.
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Researchers have utilized artificial evolution techniques and learning techniques for studying the interactions between learning and evolution. Adaptation in dynamic environments gains a significant advantage by combining evolution and learning. We propose an on-line, realtime evolutionary learning mechanism to determine the structure and the synaptic weights of a neural network controller for mobile robot navigations. We support our method, based on (1+1) evolutionary strategy which produces changes during the lifetime of an individual to increase the adaptability of the individual itself, with a set of experiments on evolutionary neural controller for physical robots behaviors. We investigate the effects of learning in evolutionary process by comparing the performance of the proposed realtime evolutionary learning method with that of evolutionary method only. Also, we investigate an interactive evolutionary algorithm to overcome the difficulties in evaluating complicated tasks.
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Topological maps have drawn more attention recently because they are compact, provide natural interfaces, and are applicable to path planning easily. To build a topological map incrementally, Voronoi diagram was used by many researchers. The Voronoi diagram, however, has difficulty in applying to arbitrarily shaped objects and needs long computation time. In this paper, we present a new method for global topological map from the local topological maps incrementally. The local topological maps are created through a thinning algorithm from a local grid map, which is built based on the sensor information at the current robot position. A thinning method requires simpler computation than the Voronoi diagram. Localization based on the topological map is usually difficult, but additional nodes created by the thinning method can improve localization performance. A series of experiments have been conducted using a two-wheeled mobile robot equipped with a laser scanner. It is shown that the proposed scheme can create satisfactory topological maps.
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Rigid plate elastically supported at the edges is modeled and the performance of the optimal vibration control under sinusoidal excitation is tested. The controller based on the linear quadratic regulator with output feedback is designed to control the multi-degree of freedom vibration. Relative weighting parameters are considered as design constraints to determine the limitation of maximum control force and state parameters. Control force calculated by proportional output feedback of the displacement and velocity is used to suppress the vibration induced by the sinusoidal external force. The active vibration control of vibrating plate by the LQR controller is examined through the numerical simulations that show the effectiveness of optimal control scheme on the three degrees of freedom structure.
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Vibration of turbine is concerned with array of last moving blade at lower pressure turbine. When last moving blade at lower pressure turbine was replaced, we must consider mass unbalance problems of blades. If mass unbalance happened at rotor, it is impossible to operate turbine. In this paper, we have how to minimize the mass unbalance problems of last moving blade at lower pressure turbine.
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The effect of water level on the free vibration of a partially water-filled two rectangular plates structure was investigated by experimental modal analysis and finite element analysis using ANSYS computer program. Modal parameters of two rectangular plates coupled with water were obtained by means of experiment and the FEM solutions were compared with the experimental solutions to verify the finite element model. As a result, the comparison between the experiment and FEM results showed excellent agreement. The transverse vibration modes, in-phase and out-of-phase, were observed alternately in the fluid-coupled system. The effect of water level and water gap size on the fluid-coupled natural frequency were investigated. It was found that the natural frequency of the partially water-filled two rectangular plates are not proportional to the water level, but depend on mode number of plates.
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The scattered light pattern from a machined surface generally contains much information concerning the surface roughness. The light pattern can be acquired by optical system and analyzed by statistical method. This kind of surface roughness measurement system can be easily adopted on the machine measurement. But the fully assembled system is too complex to implement on small systems using micro-controller. This study proposes the idea of reducing the number of optical components by removing screen and examines image processing of a light pattern to minimize the negative result of incomplete optical system. And the Gaussian blur filtering is concluded to be the best method of proposed measurement system. Furthermore light intensity variation of image pattern can be treated as a signal, therefore FIR filtering gives the similar result of Gaussian blur effect.
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This paper proposes a single-mode Lamb-wave generation and detection system using a pulsed laser as a generator and an air-coupled transducer combined with the wavelet transform analysis, as the detector. The laser source with arrayed linear slits was used to generate Lamb-wave which is able to control the wavelength of Lamb-wave to be generated by changing the slits separation. An ari-coupled transducer was used to receive Lamb-wave, which can selectably receive a single mode of leaky Lamb wave by changing the oblique angle of transducer, since the leaky Lamb-wave has unique leaky-angle according to the mode. Also, the received signal was processed by wavelet transform for the analysis in domain of time-frequency. The theoretical dipersion curve and the experimetal result was compared to show good agreement.
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In this paper, we concern for development of precise measuement system for civil structure by using one chip microprocessor based on communication system. The datalogger is developed by using 80C196KC microprocessor. It has RF communication modul and data acquisition function for several kinds of sensors such as load cell, tilt-meter, strain gauge, tension meter, themocouple and so on. The data is acquisited by datalogger is sent to a main server which is located at central monitoring office. The server has a function suppervising several data points located at civil structures, it analyzes the data and shows the data graphically. The effectiveness of the developed system is proven through experimental results by an application for the bridge of Nakdong river edge in Busan, Korea.
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This paper aims at the development of shoes measuring the performance of walking or running, which is equipped with electronic devices. In the in-sole of the shoes, a piezoelectric sensor is inserted for measuring the number of steps and the speed of walking. The measured signals are processed by the one-chip microprocessor and related electronic devices. Using the data, the momentum and calories of walking and running are calculated, and the results are transmitted to the displaying system composed of LCD by the RF telecommunication system.
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This paper deals with the linear dynamic response of an elastically restrained beam under a moving mass, where the elastic support was modelled by translational springs of variable stiffness. Governing equations of motion taking into account of all inertia effects of the moving mass were derived by Galerkin's mode summation method, and Runge-Kutta integration method was applied to solve the differential equations. The effects of the speed, the magnitude of the moving mass, stiffness and the position of the support springs on the response of the beam have been studied. A variety of numerical results allows us to draw important conclusions for structural design purposes.
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Many mechanical systems are over-constrained if only rigid bodies are used to model the system. One example of such system is a satellite system with solar panels. To avoid this over-constrained problem, solar panels can be modeled as flexible bodies. The CMS(Component Mode Synthesis) method is widely used to analyze the flexible multi-body system because it can considerably approximate the deformation of the flexible bodies using small number of well-selected mode. However, it is very difficult to decide the boundary condition and the selection of modes. In this paper, the methods for mode synthesis and setting the boundary condition are presented to analyze the flexible multi-body system with over-constraints. Finally, the reliability of proposed method is verified by solar panel's deployment test.
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Vibration control of plates with a passive electrical damper is presented in this paper. This electrical absorber, piezoelectric patches connected with a resistor and an inductor in series, is analogous to the damped mechanical vibration absorber. For estimating the effectiveness of piezoelectric absorber, the governing equations of motion are derived using a classical laminate plate theory and Hamilton principle. The developed theoretical analyses are validated experimentally for simply-supported aluminum plates in order to demonstrate the performance of passive electrical damper. The result shows that the vibration amplitude is reduced about 14dB for the targeted first vibration mode.
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A modeling method for the modal analysis of a rotating composite beam is presented in this paper. Linear differential equations of motion are derived by using the assumed mode method. For the modeling, hybrid deformation variables are employed and approximated to derive the equations of motion Symmetrical laminated layers are considered for the composite beam. The effects of the dimensionless angular velocity, the hub radius and the fiber orientation angle parameter on the variations of modal characteristics are investigated.
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Coulomb friction is an important factor for precise position tracking control systems. The control systems with friction causes the steady state error because of being sensitive to the change of system condition and highly nonlinear characteristics. To overcome these problems, we use an estimation scheme of Coulomb friction to experiment for it's compensating. The estimated factor for Coulomb friction is used as a feed-forward compensator to improve the tracking performance of ball-screw systems. The tracking performance was improved by compensating the estimated friction torque in the feed-forward term. And, the sliding mode control which is derived from the Lyapunov stability theorem is applied for robust stability and reducing chattering. The experimental results show that the sliding mode controller with adaptive friction compensator has a good tracking performance compared with the friction uncompensated controller.
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Microarrayer makes DNA chip and microarray that contain hundreds to thousands of immobilized DNA probes on surface of a microscope slide. This paper shows the development results for a printing type of microarrayer. It realizes a typical, low-cost and efficient microarrayer for generating low density microarray. The microarrayer is developed by using a robot of three-axes perpendicular type. It is composed of a computer-controlled three-axes robot and a pen tip assembly. The key component of the arrayer is the print-head containing the tips to immobilize cDNA, genomic DNA or similar biological material on glass surface. The robot is designed to automatically collect probes from two 96-well plates with up to 32 tips at the same time. To prove the performance of the developed microarrayer, the general water types of inks such as black, blue and red. The inks are distributed at proper positions of 96 well plates and the three color inks are immobilized on the slide glass under the operation procedure. As the result of the test, it can be shown that it has sufficient performance for the production of low integrated DNA chip consisted of 96 spots within 1
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In this paper, we develop real-time monitoring system to detect third-party damage on natural gas pipeline by using sound propagation model. Since many third-party incidents cause damage that does not lead to immediate rupture but can grow with time, the developed real-time monitoring system can execute a significant role in reducing many third-party damage incidents. The developed system is composed of three steps as follows: i) DSP based system, ii) wireless communication system, iii) the calculation and monitoring software to detect the position of third-party damage using the propagation speed of acoustic wave. Furthermore, the developed system was set at practical offshore pipeline between two islands in Korea and it has been operating in real time.
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Microactuator is frequently used in some optical or electrical applications such as light modulators and spatial scanner devices. When microactuator is implemented, it should be operated at accurate positions proportional to input voltage. Therefore in order to obtain rapid responses and reduced errors, a position control technique is used. In the paper, design procedure for the mems actuator and a typical PID controller is adapted to improve performance of microactuator as well. Also electrostatic force for the torsional microactuator is calculated via well-known Hornbeck's method.
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In this paper, a high speed rotating arc sensor for automatic fillet welding is introduced. In order to track the welding seam, The high speed rotating arc sensor is used. The welding tip of a high speed rotating arc sensor rotates about 3000 rpm using DC motor. The rotating torch is driven by gear between welding torch body and wire guide. The welding current is measured by using the current sensor and rot at ing position sensor. To realize the welding seam tracking algorithm with accuracy, a software filter algorithm using the moving average method is applied to the measured welding current in the microprocessor. The welding mobile robot with two wheels and two sliders is developed for fillet welding. The welding mobile robot can control its traveling direction and turn itself around the corner. The effectiveness is proven through the experimental results conducted with varied fillet tracking patterns.
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This paper presents the motion control of a mobile robot with arc sensor for lattice type welding. Its dynamic equation and motion control method for welding speed and seam tracking are described. The motion control is realized in the view of keeping constant welding speed and precise target line even though the robot is driven along a straight line or comer. The mobile robot is modeled based on Lagrange equation under nonholonomic constraints and the model is represented in state space form. The motion control of the mobile robot is separated into three driving motions of straight locomotion, turning locomotion and torch slider controls. For the torch slider control, the proportional integral derivative (PID) control method is used. For the straight locomotion, a concept of decoupling method between input and output is adopted and for the turning locomotion, the turning speed is controlled according to the angular velocity value at each point of the comer with range of
$90^{\circ}$ constrained to the welding speed. The proposed control methods are proved through simulation results and the results have proved that the mobile robot has enough ability to apply the lattice type welding line. -
Three dimensional joint motion data were obtained using precise magnetic sensors and X-ray. Six metal markers were inserted on the femur and the tibia to set the coordinate system. Two magnetic position sensors were used to record motion data and these positions were transformed into the knee motion. The quadriceps muscle was extended in an automatic manner by an extraction machine. Results of the knee motion were the same as the clinical data. The proposed method is found to be reasonable in describing the knee motion so that these motion data can be used to simulate the normal knee joint.
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The emotion recognition is one of the most significant interface technologies which make the high level of human-machine communication possible. The central nervous system stimulated by emotional stimuli affects the autonomous nervous system like a heart, blood vessel, endocrine organs, and so on. Therefore bio-signals like HRV, ECG and EEG can reflect one' emotional state. This study investigates the correlation between emotional states and bio-signals to realize the emotion recognition. This study also covers classification of human emotional states, selection of the effective bio-signal and signal processing. The experimental results presented in this paper show possibility of the emotion recognition.
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With the increasing demand for plastic micro components, micro-/nano-molding using the mother stamper has received much attention. If the replication temperature is too high, the adhesion between the stamper and the polymer melt may deteriorate the surface quality of the replicated part, excessively wearing down the stamper. In this paper, an experimental method analyzes the temperature dependency of the anti-adhesion property between the actual stamper with patterns of sub-micrometer and the polymer melt. As a practical example, a correlation between the contact angle of the stamper and the surface quality of the molded substrates as a function of the replication temperature, respectively, was obtained quantitatively.
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LIGA(Lithographie Galvanoformung Abformung), a fabrication method for the production of microstructrues with a high aspect ratio, is now playing an important role in a fabrication of polymeric optical waveguide device as the replication processes have been developed such as hot embossing and injection molding. The present report deals with the fabrication of Ni master used for the replication of multi-mode polymeric optical waveguide. With the basic technological features in the sequence of the LIGA technique, we fabricated Ni master with 12 channel microstructures of
$100\;{\times}\;100{\mu}m\;^2{\times}\;60mm$ , and achieved an accuracy of${\pm}1\;{\mu}m$ . Manufactured polymeric optical wavegude with the same using hot embossing process has also the same accuracy and approved its mass production capability. -
Recently, emerging as major tasks are grobal warming prevention, and earth environment conservation and preservation, and the resolution of environmental issues is crucial in the 21st century and needs to jointly be tackled by all nations in cooperation with each other. This research developed dry cold air grinding system, and this ensured cold effects of machine tools and dressing effects against loading phenomenon of grinding wheel, thus extending the tool life of grinding wheel.
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Recently, environmental pollution has become a significant problem in industry and many researches have been investigated in order to preserve the environment. Environmentally conscious machining and technology have more and more important position in machining process. In the milling process, the cutting fluid has greatly bad influence on the environment. In this study, the machining of blade parts(12Cr steel) using the cutting fluid, compressed cold air and oil mist etc., also, the productivity and the surface topography was improved by using new end-mil tool considering tool material and shape.
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Recently, environmental pollution has become a serious problem in industry, and many researches have been done in order to preserve the environment. The coolant, which promotes lubrication, cooling and penetration, contains chlorine, sulfur and phosphorus to improve the machining efficiency. These additives, which move around into the air during machining, pollute working. Therefore, many researches on how to reduce the amount of coolant during machining have been carried out. However, to reduce even small amount of coolant causes high temperature of a workpiece and it brings thermal defects. In this study, the experiments of wet & dry grinding using cooling methods (using coolant only, mist and compressed cold air only) are performed to solve the problem of environmental contamination and to get a better surface integrity of a workpiece by comparing surface roughness, roundness and residual stress.
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As environmental restrictions have continuously become more strict, it has emphasized development of environment-friendly technologies. In cutting technology, it has been well recognized that cutting fluids might have undesirable effects on worker's health and working environment and, hence, recently there have been numerous attempts to minimize harmful effects of cutting fluids on environments. To minimize the use of cutting fluids in machining, conventional cutting fluids have been replaced with the technologies of pressurized cold air and minimum quantity lubrication(MQL). Compared with milling, turning is a continuous cutting process, where tools are continuously heated up and lack of lubricity could lead to tool wear and deteriorated surface roughness. In this study, it has been investigated how tool wear and surface roughness could be affected by cutting conditions, supply and cooling methods. The experimental results show that MQL technology is able to minimize harmful effects of conventional cutting fluids.
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As recently optical communication industry is developed, request of optical communication part is increased. Ferrule is very important part which determines transmission efficiency and quality of information in the optical communication part. Most of ferrule processes are grinding which request high processing precision. Particularly, concentricity and cylindricity of inner and outer diameter is very important. The co-axle grinding process of ferrule is to make its concentricity all of uniform before centerless grinding. Surface integrity of ferrule is affected by kind of grinding wheels, grinding conditions, and characteristic of workpiece and equipment. In this study, surface integrity of workpiece according to change of grinding wheel speed, feed rate, regulating wheel speed and grinding force is investigate to improve the concentricity and roundness of ferrule from many experiments.
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As the ultra precision grinding can be applied to wafering process by the refinement of the abrasive, the development of high stiffness equipment and grinding skill, the conventional wafering process which consists of lapping, etching, Ist, 2nd and 3rd polishing could be exchanged to the new process which consists of precision surface grinding, final polishing and post cleaning. Especially, the ultra precision grinding of wafer improves the flatness of wafer and the efficiency of production. Futhermore, it has been not only used in bare wafer grinding, but also applied to wafer back grinding and SOI wafer grinding. This paper focused on the effect of the wheel path density and relative velocity on the characteristic of ground wafer in in-feed grinding with cup-wheel. It seems that the variation of the parameters in radial direction of wafer results in the non-uniform surface quality over the wafer. So, in this paper, the geometric analysis on grinding process is carried out, and then, the effect of the parameters on wafer surface quality is evaluated
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Ferrule is widely used as fiber optic connecters. In fiber-optic communications, the shape accuracy such as coaxiality and cylindricity of ferrule affects insertion loss. When coaxial grinding of ferrule supported by two pin, pin alignment and chucking accuracy are very important. In this research, the kinematic behavior of the ferrule center is investigated in the case where cone-shaped center pins and round circle holes which make contact with each other near the edge of the holes, using homeogenous coordinate transformation and numerical analysis. The obtained results are as follows: The alignment errors between center holes cause a sinusoidal displacement of ferrule. And the maximum displacement of ferrule centers increase in proportion to the center pin angle. The relationship between center pins displacement in coaxial grinding and grinding accuracy was explained.
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Aspherical lens design method named ray reverse tracing method is introduced. Differently from the traditional design method, the ray reverse tracing method traces the shape and location of a real object by use of its virtual image. From the result, it was convinced that spherical aberration free aspherical lens could be designed by use of the ray reverse tracing method. Furthermore, it could reduce the degree of dependence of optical characteristics on designer's ability, because deformation terms and optimization can be eliminated, which has been performed in conventional lens design process.
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This paper investigates the characteristics of stiffness and load in the thrust bearing of spindle which could be changeable according to the groove shape of inlet, in order to design a high-stiffness air bearing by selecting a optimal groove shape. In experiments, dead weight and displacement sensor are used to measure the load carrying capacity and the stiffness respectively. Various shapes and different depth of groove of self-restrictor are used as experimental conditions. Comparative study between the theoretical value and the practical one by measuring the value of stiffness and load of the thrust bearing is performed.
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In order to improve the international competitiveness of ferrule industry, the core technology of the second stage for ferrule grinding system is under developing. A high speed (10,000RPM) and high precision spindle system(Radial Runout 0.2 micrometer) bearing more cutting torque and force is designed considering the limitation of cost and size, the effect of heat, and various work-piece materials. A CAE software for machine elements and general machine system is used for preliminary evaluation and selection of design parameters. A dedicated program for the analysis of spindle system is used for final evaluation and selection of design parameter. The process how to evaluate and select using such tools are presented.
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This paper concerns the structural characteristic analysis and evaluation on the hydrostatic guide way and feeding system of a high precision centerless grinder for machining ferrules. In order to realize the required accuracy of ferrules with sub-micron order, the axial stiffness and motion accuracy of feeding system have to become higher level than those of existing centerless grinders. Under these points of view, the physical prototype of feeding system consisted of steel bed, hydrostatic guide way and ballscrew feeding mechanism is designed and manufactured for trial. Experimental results show that the axial and vertical stiffnesses of the physical prototype are very low as compared with those design values. In this paper, to reveal the cause of these stiffness difference, the structural deformations on the virtual prototype of feeding system are analyzed based on the finite element method under experimental conditions. The simulated results illustrate that the deformation of front ballscrew support-bearing bracket is the main cause of reduction in the axial stiffness of feeding system, and the deflection of bed structure and the bending deformation of hydrostatic guide rails are the main causes of reduction in the vertical stiffness of feeding system.
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We have developed the ultrasonic polishing system to get super finishing that consist of machine part that can rotate and travel the main shaft with power 1.5kW, ultrasonic generator with frequency 20kHz. By using this system we were investigated the characteristics of ultrasonic polishing and deduced the major facters which affect the surface roughness by the experimental plans for three different materials such as ceramic, glass, and wafer, and so could be obtained following results. We could be obtained the excellent surface for hard-to-difficult cutting materials. The rotating speed could be found to be major factor influencing the surface roughness. In the case of ceramic and wafer, we were able to obtain good surface roughness when the feed rate and ultrasonic output is higher. In the case of glass, the surface roughness becames worse when ultrasonic output is higher because of increasing of load affacting on the particles in slurry.
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In this work, we fabricated various 2D metallic and polymeric nanopatterns with the feature resolution of sub-micrometer scale by using the method of microcontact printing (
$\mu$ P) based on soft lithography. Silicon masters for the micromolding were made by e-beam lithography. Composite poly(dimethylsiloxane) (PDMS) molds were composed of a thin, hard layer supported by soft PDMS layer. Finally, monodisperse metal or polymer particles could be obtained in the prepared pattern for the application of electronic devices. -
We studied the cross-sectional profiles of deformed thermoplastics in hot embossing process and compared with melt flow index for various embossing conditions such as embossing temperature, embossing pressure and initial thickness of the thermoplastics. The fastest embossing times for complete penetration of the cavities were obtained at temperature greater than
$60^{\circ}C$ above glass transition temperature (Tg). When the melt flow index of polymer is low, the penetration ratio does not become large even if the embossing pressure increases. The complete occupation of the cavities was easier obtained with high melt flow index polymer than low melt flow index polymer at the same process condition. We believe these results can be very useful for optimizing nanostructured hot embossing also known nanoimprinting process conditions. -
The nanoimprint lithography technology makes higher density of semiconductor device and larger capacity of storage media. In this technology the induced damage while detaching polymer pattern from mold should be minimized. In order to analyze the problem, the basic knowledge of adhesion between the polymer and the mold is required. In this study a contact experiment of polyisobutylene specimen with spherical steel tip and polyisobutylene bead tip was conducted using nano indenter. During the contact experiment with various loading rate under load control the contact behavior of viscoelastic material was measured, i.e., the load and displacement between the tip and the specimen were measured. The data was analyzed by HBK model to obtain the stress intensity factor of contact edge and the contact radius as a function of time. Also the adhesion energies between steel/polyisobutylene and polyisobutylene/polyisobutylene were obtained employing the analysis of the crack of viscoelastic material by Schapery.
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The hot embossing process has been mentioned as one of major nanoreplication techniques. This is due to its simple process, low cost, high replication fidelity and relatively high throughput. As the initial step of quantitating the embossing process , simple parametric study about embossing time have been carried out using high-resolution masters which patterned by the DRIE process and laser machining. Under the various embossing time, the viscous flow of thin PMMA films into microcavities during compression force has been investigated. Also, a study about simulating the viscous flow during embossing process has planned and continuum scale FDM analysis was applied on this simulation. With currently available test data and condition, simple FDM analysis using FLOW3D was made attempt to match simulation and experiment.
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With the advancement of micro-systems and nanotechnology, the need for ultra-precision fabrication techniques has been steadily increasing. In this paper, a novel nano-structure fabrication process that is based on the fundamental understanding of nano-scale tribological interaction is introduced. The process, which is called Mechano-Chemical Scanning Probe Lithography (MC-SPL), has two steps, namely, mechanical scribing for the removal of a resist layer and selective chemical etching on the scribed regions. Organic monolayers are used as a resist material, since it is essential for the resist to be as thin as possible in order to fabricate more precise patterns and surface structures. The results show that high resolution patterns with sub-micrometer scale width can be fabricated on both silicon and various metal surfaces by using this technique.
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주사탐침현미경 (Scanning Probe Microsope, SPM)을 이용하여 직접 패터닝을 함으로써 hexanedithiol 분자의 임의 패턴을 금 표면에 형성하였다. 또한, hexanedithiol 분자는 양단에 thiol 그룹이 존재하여 금과 안정화 화학결합을 이룰 수 있으므로, 금 표면과결합을 이루고 있지 않는 상단의 thiol 그룹에 금 나노 입자를 고정함으로써 나노입자의 패턴을 제작하였다. SPM을 이용한 직접 패터닝 방법은 분자활성을 유지한 채로 임의 패턴을 수십 nm의 선폭으로 구현하는 것이 가능하므로, 나노입자 배열뿐만 아니라, 생화학물질의 패터닝을 통한 바이오 기술연구, 레지스트용 분자 패터닝과 시각 및 흡착 등의 계속적인 공정을 통한 다양한 나노구조 제작 등에 폭넓게 활용될 수 있다.
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The possibility of micro/nano machining through electro-chemical process is discussed in this research. Electro-chemical dissolution region is localized within 1
${\mu}m$ by applying ultra short pulses with tens of nanosecond duration. The effects of voltage, pulse duration, and pulse frequency on the localization distance are investigated. Localization distance can be manipulated by controlling the voltage and pulse duration, and various hole shapes are produced including stepped holes and taper free hole. High quality micro-hole with 8${\mu}m$ diameter with 20${\mu}m$ depth and micro-groove with 9${\mu}m$ width with 10${\mu}m$ depth are machined on 304 stainless steel. -
This paper presents an overview of the mechanical properties of carbon nanotubes. The characteristics of carbon nanotubes were briefly introduced. We then present briefly the experimental techniques used to measure mechanical properties and the results obtained by other researchers. A carbon nanotube is too small to be pulled apart with standard tension devices. Manipulators should be used for mechanical testing. We introduced manipulation methods using nanomanipulators under field-emission scanning-electron microscope.
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The nano imprint process is one of the next generation lithography has been mentioned as one of major nanoreplication techniques because it is simple process, low cost, high replication fidelity and relatively high throughput. This process requires a surface contact between a template with patterns and a wafer on a stage. After contact, the vertical moving the template to the wafer causes some directional motions of the stage. Thus the stage must move according to the motions of the template to avoid the damage of the transferred patterns on the wafer. This study is to develop the wafer stage with a passive compliance to overcome the damage. This stage is designed with the concept like that it has a monolithic, symmetry and planar 6-DOF mechanism.
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Ultraviolet-nanoimprint lithography (UV-NIL) is a promising nanoimprint method for cost-effectively defining nanometer scale structures at room temperature and low pressure. Nanostamp fabrication technology is a key technology for UV-NIL because fabricating a high resolution nanostamp is the first step for defining high resolution nanostructures in a substrate. We used quartz as an UV transparent stamp material for the UVNIL. A
$5{\times}5{\times}0.09$ inch stamp was fabricated using the quartz etch process in which Cr film was used as a hard mask for transferring nanostructures into the quartz. In this paper, we describe the quartz etching process and discuss the results including SEM images. -
This study aims to investigate the fabrication process of nano silicon mold using electron beam lithography (EBL) to generate the nanometer level patterns by nano-imprinting technology. the nano-patterned mold including 100mm pattern size has been fabricated by EBL with different doses ranged from 22 to 38
${\mu}C/cm^2$ on silicon using the conventional polymethylmetharcylate(PMMA) resist. The silicon mold is fabricated with various patterns such as circles, rectangles, crosses, oblique lines and mixed forms, The effect of dosage on pattern density in EBL is discussed based on SEM (Scannning Electron Microscopy) analysis of fabricated molds. The mold surface is modified by hydrophobic fluorocarbon (FC) thin films to avoid the stiction during nano-imprinting process. -
A feasibility study for the fabrication of master replication with nanostructures by Nanoimprint Lithography (NIL) was investigated for application of polymer Photonic Bandgap (PBG) devices used in photonic IC. Large area gratings of
$9{\times}15(mm^2)$ with p = 400 nm was successfully embossed on PMMA on silicon wafer and the embossing parameters (temperature, pressure, time) were established. A precise control of$O_2$ plasma Reactive Ion Etching (RIE) process time allowed window opening over the whole area despite the presence of wafer bending. Master replication with aspect ratio 1 was successfully fabricated, but master replication with aspect ratio 3 needs to optimize parameters. All replications were done in a NIL process. -
Molecular dynamics simulations on the deformation behavior of single-walled carbon nanotube are performed. Formation energies of CNT's by interatomic potentials are computed and compared with ab initio results. Bending and axial compression are applied under lattice statics and NVT ensemble conditions. Specifically, we focus on the mechanism of kink formation in bending. The simulation results are comprehensively explained in the framework of atomistic energetics. The effects of temperature and chirality on the deformation of carbon nanotube are also studied.
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The moving least square (MLS) basis is implemented for the real-space band-structure calculation of 2D photonic crystals. The value-periodic MLS shape function is thus used in order to represent the periodicity of crystal lattice. Any periodic function can properly be reproduced using this shape function. Matrix eigenequations, derived from the macroscopic Maxwell equations, are then solved to obtain photonic band structures. Through numerical examples of several lattice structures, the MLS-based method is proved to be a promising scheme for predicting band gaps of photonic crystals.
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Nanometer-sized structures are being applied to many fields including micro/nano electronics, optoelectronics, quantum computing, biosensors, etc. Multi-scale analysis technology is required for designing the reliable nanometer-sized structures and predicting their mechanical, chemical and electronic behaviors. In this paper, some techniques for multi-scale analysis are reviewed and their applicability and limitation are discussed. Research activity of nano process analysis team in KIMM is outlined. Especially, we concentrate on OCTA of Nagoya University in Japan for the analysis of polymeric materials. Detailed structure of OCTA is described and some examples are presented.
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One of the good ways to raise the rate of the electrochemical reaction is to broaden the effective surface area of the electrode by developing cylindrical nano-pores on the surfaces. The numerous pores of several nanometer in diameter can be used to enhance a specific faradaic reaction so that the nano-porous structure attract keen attention in terms of implication of new bio/chemical sensors, in which no chemical modification is involved. Amperometric glucose sensor is a representative example that needs the selective enhancement of glucose oxidation over the current due to physiological interferents such as ascorbic acid. The present paper reports how the ascorbic acid and glucose diffuse around the nano-porous surface by simulation study, for which 2D-FDM (Finite Difference Method) was adopted. The results of the simulation not only consist with those from electrochemical experiments but also reveal valuable potential for more advanced application of the nano-porous electrode.
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There are many applications of nanostructures, have been suggested by lots of researchers. It is highly required to measure the properties of nano-sized materials for design and fabrication of the nanostructures. In this paper, several techniques for measuring the mechanical properties of nano-structures are presented laying emphasis on the activity of Nano Property Measurement Team in KIMM. Some advanced applications of nano-indenter are described for measuring elastic, visco-elastic, frictional and adhesive properties as well as the standard methods of it. Micro-tensile test technique with accurate in-plane strain measurement method is also presented and its role in the property measurement of nanostructures is discussed.
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NURBS (Non Uniform Rational B-Spline) is widely used in CAD system and NC data for high speed machining. Conventional CAM system changes NURBS surface to tessellated meshes or Z-map model, and produces linear tool path. The linear tool path is not good for precise machining and high speed machining. In this paper, an algorithm to change linear tool path to NURBS one was studied, and the machining result of NURBS tool path was compared with that of linear tool path. The N-post, post-processing and virtual machining software was developed. The N-Post post-processes linear tool path to NURBS tool path and quickly shades machined product on OpenGL view and compares a machined product with original CAD surface. A virtual machined model of original tool path and post-processed tool path was compared to original CAD model. The machining error of post-processed NURBS tool path was reduced to 43%. The original tool path and NURBS tool path was used to machine general model using same machine tool and machining condition. The machining time of post-processed NURBS tool path was reduced up to 38%.
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Based on the design requirements(size, strength, structure, weight, and etc.) for the rubber-tired AGT vehicle, carbody made of aluminum alloy is designed. The analysis of strength and stiffness is performed in the designed carbody, which results in the modification for optimal shapes and structures. It consists of a under frame, side frame, roof frame, end frame and forehead frame. After the carbody manufactured, tests are performed, which are vertical load test, longitudinal compressive load test, twisting load test, twisting natural frequency measurement, bending natural frequency measurement and 3 points supporting test. Results of them can guarantee a structural safety.
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In mechanical design, design process is mainly composed of design, explanation and evaluation. In this paper, Using Genetic Algorithms (GA), Evolutionary computation is introduced as new design process. This method promote the efficiency and power of design. Due to the known characteristics of the stage, the approach basically involves a synthetic design method with the composition of building blocks representing the elements of mechanical objects. In order for the building blocks to be more suitable for representation and evolution of mechanical structures, Elementary Cell Blocks (ECBs) are introduced as new building blocks. In this paper, we have demonstrated the implementation of the approach with the design of gear systems.
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The need to increase the reliability of a structural system has been significantly brought in the procedure of real designs to consider, for instance, the material properties or geometric dimensions that reveal a random or incompletely known nature. Reliability based design optimization of a real system now becomes an emerging technique to achieve reliability, robustness and safety of these problems. Finite element analysis program and the reliability analysis program are necessary to evaluate the responses and the probabilities of failure of the system, respectively. Moreover, integration of these programs is required during the procedure of reliability based design optimization. It is well known that reliability based design optimization can often have so many local minima that it cannot converge to the specified probability of failure. To overcome this problem, barrier function method in reliability based design optimization is suggested. To illustrate the proposed formulation, reliability based design optimization of a bracket is performed. AMV and FORM are employed for reliability analysis and their optimization results are compared based on the accuracy and efficiency.
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Among various methods to manufacture the PDP barrier ribs, the pressing and the roll forming methods are simple and economical because they form the ribs by utilizing the plastic flow of the green tape in a relatively short time without generating air-polluting dusts. In the present study, the roll forming method was investigated by experiments as well as numerical analyses and in result the groove roll and the preform were designed. The effect of draft angle, comer radius, and initial thickness of the green tape on the plastic flow was examined by a series of parametric studies. The preform was recommended to ease the plastic flow into the grooves and to avoid the occurrence of crack during rolling and sintering processes.
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The formability of sheet metal appears better in incremental forming than in conventional forming. in this study, the effect of process parameters - tool type, tool size, feed rate, friction at the interface between tool and sheet, plane-anisotropy of sheet - on the formability was investigated by experiments and FEM analyses. it was found that the formability is improved when a ball tool of a particular size is used with a small feed rate and a little friction. Due to the plane anisotropy, the formability differs according to the direction of the tool movement. in this paper, details of the experimental procedures and the results obtained from the study are discussed.
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An adequate method for the prediction of machining errors is essential to improve productivity and product quality. But it is known that there is a remarkable difference between values calculated by conventional roughness model and measured values of actual machined surfaces under high efficient cutting condition. This paper introduces the theoretical analysis of characteristic lines of cut remainder to evaluate a geometrical surface roughness accurately. In this study, analytic equations of the characteristic lines are derived from the surface generation mechanism of ball end milling considering the actual trochoidal trajectories of cutting edges. The predicted results are compared with the results of conventional roughness model.
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Finite element analysis of welding processes, which entail phase evolution, heat transfer and deformations, is considered in this paper. Attention focuses on numerical implementation of the thermo-elastic-plastic constitutive equation proposed by Leblond in consideration of the transformation plasticity. Based upon the multiplicative decomposition of deformation gradient, hyperelastic formulation is employed for efficient numerical integration, and the algorithmic consistent moduli for elastic-plastic deformations including transformation plasticity are obtained in the closed form. The convergence behavior of the present implementation is demonstrated via a couple of numerical examples.
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The Nd:YAG laser process is known to have high speed and deep penetration capability to become one of the most advanced welding technologies. In spite of its good mechanical characteristics, SM45C carbon steel has a high carbon contents and suffers a limitation in the industrial application due to the poor welding properties. The major process parameters studied in the present laser welding experiment were position of focus, travel speed and laser power.
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The extremely strong competition among the world automobile industries has introduced the concept of PLM in the total production activities, one of whose major components is VM(Virtual Manufacturing). If the production lines are equipped with robots, the application of OLP in the virtual space is fully mature. However, in the point of the investment's and the maintenance's view, there are always some activities, which can not be automated: for example, typically the manual welding for prefixing in the automobile body shop and the material loading. Process planning for these activities, therefore, are decided mainly by experiences, which caused many repeated rework of the processes and the inconvenience of the workers, and resulted consequently in the reduction of the productivity and the safety of the workers. In this paper, the optimal dimension of the welding gun and its handle position and the optimal working path is simulated and decided by use of DELIMN/IGRIP and DELMIA/Ergo and the working area modelized in the virtual workcell of DELMIA.
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Recently, Organic EL(Electro Luminescence) is interested in Flat Panel Display(FPD) department of new generation. This paper describes a image processing algorithm for the scratch detecting for ITO coated glass. We use the logical level thresholding method for binarization of gray-scaled glass image. This method is useful to the algorithm for detecting scratch of ITO coated glass automatically without need of any prior information of manual fine tuning of parameters.
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This study is described about development method and application of developed automatic design program. Automatic design program is the object-oriented program which based on mathematical algorithm. Automatic design program can do mathematic operation according to program contents. Also it can do modeling of shape. Shape modeling method is based on mathematical and geometrical algorithm. And created models can generate NC manufacturing program from CAM software. Also STL file format that is changed form created models can do RP manufacturing.
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The computer is an important tool to design an engineering system and CAD systems are widely used for various design practice. To meet the market requirements, the old mass production system is being changed into the mass customization system. As for CAD systems, it is increasingly required to extend, automate, and customize a wide range of functionality. This article describes the state-of-the-art of the principal technologies for customizing CAD systems. And we have implemented an application that enables the parametric design by directly inputting numerical values of parameters for a CAD model. Based on this application, we have developed another system that makes it possible sharing of part family data between SolidEdge and Pro/Engineer. Through customization of CAD systems, it is possible to improve the product quality using external knowledge-based systems or to integrate with external system such as CAE tools. This paper can be a guide for engineering designers who want to customize CAD systems.
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Translucent plastics are commonly used in packaging of mechanical and/or electrical components. Although Rapid Prototyping(RP) provides prototypes of various materials, translucent RP parts are not readily available from most RP processes. ABSi is one of the ABS materials available for Stratasys' FDM process, and the material has potential to be translucent. In this paper, two post-processing techniques were applied in order to increase optical transmissivity of the parts made of FDM's ABSi. First, elevated temperature condition was applied resulting in increased transmissivity while dimensional shrinkage was observed. Second, resin infiltration and surface sanding provided upto 16% transmissivity without shrinkage. These post-processes can be selectively applied to increase transmissivity of ABSi parts. Thus, translucent FDM part can be fabricated from regular FDM process followed by the post-processes developed in this study.
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The 3D simulations of the shielding concrete and the Rotary Specimen Rack(RSR) in the Korea Research Reactor-1&2(KRR-1&2) were carried out in present work. Four main dismantling processes, which are the removal of the RSR, reactor core region, beam tube, and thermal column and activated concrete, were selected for the graphic simulation by the consideration of the activation, worker training, work difficulty and so on. On the basis of these, we constructed their 3D CAD models and then drawn and reviewed their dismantling processes. In this study, the 3D simulation results of the shielding concrete and the RSR among main components are also presented and discussed.
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Having information is most important at the present age. Internet is main source of obtaining information and mobile telecommunication let people communicate each other without any time and space limitation. Recently, advanced technology in telecommunication makes two-way service possible. So, the mobile internet service combined internet with mobile telecommunication is widely and rapidly promoted. Therefore user can transmit and receive a lot of information without time and space restriction using various application technologies. This paper deals with machinery that makes human do office work conveniently in vehicle using mobile internet service. Namely, it tries to design mobile internet machinery combining of wireless payment, GPS module, mobile internet, and mobile office etc. And that can transmit and receive e-mail or documents etc. This machinery has various objects, and design process has complexity. To reduce trial error and processing complexity, Axiomatic Design Method is used to design the machinery.
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A novel loading mechanism of wedge roller type has been developed. This type traction drive has long system life and high efficiency by changing the pre-load on a contact point. And this loading mechanism does not need precision machining. So it has, as opposed to the conventional loading mechanism, an advantage in saving manufacturing cost. In this paper, by analyzing pre-load generating mechanism, spring pre-load and the roller size are defined and the stress on the contact point by pre-load is calculated. On the basis of this analysis, the model of wedge roller type traction drive for the test is made and was carried out its performance test. It can transmit input torque up to 1.5 N m, with high efficiency over 91% up to 98%, with slip rate under 2.5%.
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According to the increase of lifetime and efficiency, the interest in the pLED has dramatically increased recently because pLED can be applied to large-size and flexible displays. The core process in the manufacture of pLED is the printing process of red, green and blue light emitting polymers (LEP), and inkjet printing method is one of the promising technology to print red, green and blue LEP on glass substrates. In this work, we developed a multi-head inkjet patterning system with 3 heads for each color. The developed inkjet patterning system is composed of the precise positioning system, head controller circuit, real-time ink drop evaluation system, maintenance system, and stable ink supply system. Finally, we investigated the stability and reliability of the system by printing red, green and blue LEP on the dummy substrate.
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Finish machining of a curved surface is often carried out by an NC system with curve interpolation in the field. This NURBS interpolation adopts a feedrate optimizing strategy based on both the geometrical information and dynamic properties. In case of a finish cut using a ball-end mill, the curve interpolator needs to take the machining process into account for more improved surface, while reducing the polishing time. In this study, the effect of low machinability at the bottom of a tool on surface roughness is also considered. A particular curve interpolation algorithm is proposed for generating feedrate commands which are able to control the roughness of a curved surface. The simulation of the machined surface by the proposed algorithm was carried out, and experimental results are presented.
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In the product design process computer-aided engineering and optimization tools are widely utilized in order to reduce the total development time and cost. Since several simulation tools are involved in the process, information losses, omissions, or errors are common and the importance of seamless information exchange among the tools has been increased. In this study ISO STEP standards are adopted to represent the neutral format for CAE/CAO information exchange. The schema of AP209 is used to define the information of finite element analysis and the new schema is proposed to describe the information of structural optimization based on the STEP methodology. The schema is implemented by EXPRESS, information modeling language, and ST-Developer is employed to generate C++ classes and STEP Rose Library by using the schema denoted. To substantiate the proposed approach, the information access interfaces of the finite element modeling software (FEMAP), structural optimization software (GENESIS) and in-house topology optimization program are developed. Examples of the size optimization of a three-bar truss and topology optimization of a MBB beam are shown to validate the information exchange of finite element analysis and structural optimization using STEP standards.
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Water jet nozzle for LCD has been used as a wet cleaning process in many industries. It is necessary for the nozzle to consider cleaning effect and flux. In this paper, we applied the bubble dynamic theory(Rayleight-Plesset equation) to improve the cleaning efficiency. Generally, Rayleigh-Plesset equations for cavitation bubbles are used in analyzing computer simulation for caviting flows. Burst of bubbles causes potential energies and we can use these energies to remove organic and inorganic compounds on the LCD. Therefore, it is necessary to analyze the bubble generations and axiomatic design by computational fluid dynamics(CFD). By comparing the weight matrix of neural networks to the design matrix of axiomatic design, we propose methods to verify designs objectively. The optimal solution could be deduced by the regression analysis using the design parameters.
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Sensitivity information has been used for linearization of nonlinear functions in optimization. Basically, sensitivity is a derivative of a function with respect to a design variable. Design sensitivity is repeatedly calculated in optimization. Since sensitivity calculation is extremely expensive, there are studies to directly use the sensitivity in the design process. When a small design change is required, an engineer makes design changes by considering the sensitivity information. Generally, the current process is performed one-by-one for design variables. Methods to exploit the sensitivity information are developed. When a designer wants to change multiple variables with some relationship, the directional derivative can be utilized. In this case, the first derivative can be calculated. Only small design changes can be made from the first derivatives. Orthogonal arrays can be used for moderate changes of multiple variables. Analysis of Variance is carried out to find out the regional influence of variables. A flow is developed for efficient use of the methods. The sensitivity information is calculated by finite difference method. Various examples are solved to evaluate the proposed algorithm.
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In this paper we present a simple and efficient robust optimal design formulation and its application to a resonant-type micro probe. The basic idea is to use the Gradient Index (GI) to improve robustness of the objective and constraint functions. In the robust optimal design procedure, a deterministic optimization for performance of MEMS structures is followed by design sensitivity analysis with respect to uncertainties such as fabrication errors and change of operating conditions. During the process of deterministic optimization and sensitivity analysis, dominant performance and uncertain variables are identified to define GI. The GI is incorporated as a term of objective and constraint functions in the robust optimal design formulation to make both performance and robustness improved. While most previous approaches for robust optimal design require statistical information on design variations, the proposed GI based method needs no such information and therefore is cost-efficient and easily applicable to early design stages. For the micro probe example, robust optimums are obtained to satisfy the targets for the measurement sensitivity and they are compared in terms of robustness and production yield with the deterministic optimums through the Monte Carlo simulation.
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In structural optimization, static loads are generally utilized although real external forces are dynamic. Dynamic loads have been considered in only small-scale problems. Recently, an algorithm for dynamic response optimization using transformation of dynamic loads into equivalent static loads has been proposed. The transformation is conducted to match the displacement fields from dynamic and static analyses. The algorithm can be applied to large-scale problems. However, the application has been limited to size optimization. The present study applies the algorithm to shape optimization. Because the number of degrees of freedom of finite element models is usually very large in shape optimization, it is difficult to conduct dynamic response optimization with the conventional methods that directly threat dynamic response in the time domain. The optimization process is carried out via interfacing an optimization system and an analysis system for structural dynamics. Various examples are solved to verify the algorithm. The results are compared to the results from static loads. It is found that the algorithm using static loads transformed from dynamic loads based on displacement is valid even for very large-scale problems such as shape optimization.
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This paper describes an analytical method for wheel wear prediction. The outputs from vehicle dynamic software are used to calculation the wheel wear. Two calculation examples are shown for a high-speed line and a conventional line. Through the comparison of two cases, we can see the wheel wear characteristics on the conventional line and the high-speed line. The conventional line has many curved tracks that cause severe wheel flange wear. The influences of curve radius on wheel wear are also described considering the operational performance of the high speed trainset. A method of calculation using contact patch work model is presented for determination of the evolution by wear railway wheels.
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The purpose of the present paper is to investigate the noise and vibration characteristics of externally pressurized air proceeding bearings with a circular slot restrictor. To do this, the nonlinear transient analysis including rotor imbalance was performed for a rotor-bearing system. The effects of radial clearance and the width of the bearing and mass eccentricity of the rotor on the noise and vibration characteristics of the bearing are also examined. The results show that the noise and vibration of the rotor-bearing system first increase up to critical speed of the system, and then decrease up to instability threshold speed of the system as the rotational speed of the rotor increases, and the noise of the bearing is markedly influenced by the mass eccentricity of the rotor and the radial clearance and the width of the bearing.
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The friction heat generated by the CMP process hasinfluence on removal rate and WIWNU(Within Wafer Non-Uniformity). Therefore, the object of this study is to find the distribution of temperature on pad surface during CMP process. To do this, the authors analyse the kinematics of CMP equipment to verify the sources of friction heat and compare the analysis result with the experimental results. Through the analysis and experiment conducted in this paper, we can predict the distribution of polishing temperature across the pad surface. Furthermore the result could help to predict the process conditions which could enhance the polishing results, such as WIWNU and removal rate of thin film to achieve more efficient process.
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Most industrial products nowadays have been manufactured by being made up of many parts what these are made from various kinds of materials. These parts and goods should be disassembled simply and classified easily by material or kinds of parts for the recycling. But it is not so easy to know how to take disassembly ways and those orders must be known and also analyzed the assembled points and directions of the every part. This research presents an design process for recycling that it will be considering whole design process for recycling about easiness of disassembling units as the prior condition to reuse the parts and used material, and to reduce waste parts.
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The chemical mechanical polishing(CMP) is necessarily applied to manufacturing the dielectric layer and metal line in the semiconductor device. The conditioning of polishing pad in CMP process additionally operates for maintaining the removal rate, within wafer non-uniformity, and wafer to wafer non-uniformity. But the fixed abrasive pad(FAP) using the hydrophilic polymer with abrasive that has the swelling characteristic by water owns the self-conditioning advantage as compared with the general CMP. FAP also takes advantage of planarity, resulting from decreasing pattern selectivity and defects such as dishing due to the reduction of abrasive concentration. This paper introduces the manufacturing technique of FAP. And the tungsten CMP using FAP achieved the good conclusion in point of the removal rate, non-uniformity, surface roughness, material selectivity, micro-scratch free contemporary with the pad life-time.
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Welding characteristics of austienite 304 stainless steel and SM45C using a continuous wave Nd:YAG laser are experimentally investigated. Laser beam welding is increasingly being used in welding of structural steels. The laser welding process is one of the most advanced manufacturing technologies owing to its high speed and deep penetration. This paper describes the weld ability of SM45C carbon steel and austienite 304 stainless steel for machine structural use by Nd:YAG laser.
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The high precision positioning mechanism is used in various industrial fields. It is used in semiconductor manufacturing line, test instrument, Bioengineering, and MEMS and so on. This paper presents a positioning mechanism with dual servo system. Dual servo system consists of a coarse stage and a fine motion stage. The course stage is driven by VCM and the actuator of fine stage is the PZT. The purposes of dual servo system are stability, higher bandwidth, and robustness. Lead compensator is applied to this control system, and is designed by PQ method. Designed compensator can improve property of positioning mechanism.
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The thermal expansion coefficient, which causes the micro failure at the interfacial state of thin films is necessary to consider for proper designing MEMS. The effect of temperature on the coefficient of thermal expansion(CTE) of
$SiO_2$ and$Si_3N_4$ film was investigated. Thermal strain induced by mismatch of CTE between substrate and thin film continuously measured with resolution-improved electronic speckle pattern interferometry(ESPI). The thermal stress induced by mismatch of CTE derivate through thermal strain. The thermal expansion coefficients of thin film were calculated with the general equation of CTE and thermal stress in thin films, and it confirmed that CTE of$SiO_2$ changed from$0.25{\times}10^{-6}/^{\circ}C$ to$1.4{\times}10^{-6}/^{\circ}C$ with temperature increasing from 50 to$600^{\circ}C$ -
Nickel thin film is one of the most important materials used in micromachined structure. To measure the mechanical properties of electroplated nickel thin film, two techniques are adopted and compared quantitatively with. One is nano-indentation test to measure the elastic modulus. The other is tensile test to measure not only elastic modulus but also yield strength and plastic deformation, ultimate strength. To perform the tensile test, the test apparatus was constructed with linear guided servo motor for actuation, load cell for force measurement and dual microscope for strain measurement.
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Thick PZT films are required for the cases of micro actuators and sensors with high driving force, high breakdown voltage and high sensitivity, and so on. In this work, thick PZT films were fabricated by Sol-Gel multi-coating method. Total 8 types of samples using thick PZT films with thicknesses, about
$1{\mu}m$ and$2{\mu}m$ , and Pt top electrodes shapes for measuring transverse piezoelectric coefficient ($e_{31,f}$ ) were fabricated using MEMS processes. They were characterized by fabricated e31,f measurement system before and after poling.$e_{31,f}$ values of samples after poling were higher than before poling. Those of$2{\mu}m$ thick PZT films were also higher than$1{\mu}m$ thick PZT films. And those with long electrodes as top electrodes were also higher than shorter. -
An experimental method is presented to maximize the replication quality of UV-molded micro-optical components. It is important to maximize the replication quality, because one can obtain the replicated micro-optical components with desired properties by accurate control of the shape. In the present study, a simple technique to avoid micro-air bubbles was first suggested. The effects of the UV-curing dose and the compression pressure on the replication quality of UV-molded structure were examined experimentally. Finally, as a practical application of the process design method, microlens arrays with diameters between 8
${\mu}m$ and 96${\mu}m$ were fabricated by the present method, and the replication quality and the optical properties of the replicated microlens were measured and analyzed. -
This paper suggests and demonstrates a novel flow measurement technique, tunable AC mode hotwire anemometry that allows simple integration, robust measurement, and extremely high accuracy. The principle and simple theoretical analysis of the technique are shown. To find the optimal frequency at which the phase lag becomes most sensitive to flow speed change, the phase lag was measured scanning the heating frequency from 1 to 100 Hz, while the flow speed of ethanol was increased stepwise from 0 to 10 mm/s. To optimize the sensitivity of technique, the periodic thermal characteristic of the hotwire should be understood and is currently under study.
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It is generally known to be difficult to etch a surface of a transparent material such as fused silica by conventional laser ablation in which the surface is simply irradiated with a laser beam. A lot of studies have been done to provide a method capable of efficiently etching transparent materials without defects such as cracks. One of the promising methods or the micro-machining of optically transparent materials is laser induced etching. In this study, micro-drilling of fused silica by laser induced wet etching was conducted. KrF excimer and YAG laser were used as light sources. Acetone solution pyrene and ethanol solution of rhodamine were used as etchant.
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Ultrasonic Machining process is an efficient and economical means of precision machining on glass and ceramic materials. However, the mechanics of the process with respect to crack initiation and propagation, and stress development in the ceramic workpiece subsurface are still not well understood. In this research, we investigate the basic mechanism of chemical assisted ultrasonic machining(CUSM) of glass through the experimental approach. For the purpose of this study, we designed and fabricated the desktop micro ultrasonic machine. The feed is controlled precisely by using the constant load control system. During the machining experiment, the effects of HF(hydrofluoric acid) characteristics and machining condition on the surface roughness and the material removal rate are measured and compared.
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Currently, product of optical collimator for optical communication is depending on handiwork, and some companies are propelling semi-automatic system composite of manual and automatic operations. In this point of time, the importance of automatic system of optical collimator for optical communication is taking its place as a core technology in the development of parts with high-efficiency of optical communication. In order to develop such an optical collimator in this study, we designed an automatic assembly system, and developed a software for the system operation. At a result of that, we could carry out a single work process individually running processes of collimator fabrication, a constant work process constantly running all of the processes, and performance evaluation of the collimator.
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There are two Clausius inequalities. One involves the temperature of external reservoir and the other involves the temperature at the system boundary. It is shown that the former Clausius inequality can be established from a direct application of the proposition regarding the efficiency of a Carnot cycle based on an apparatus with two reservoirs. A different apparatus which also has two thermal reservoirs is utilized to compare the cyclic integral of the former inequality with that of the latter, resulting in the proof of the latter inequality.
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Molecular dynamics (MD) simulations are conducted to investigate the thermophysical characteristics and the stability of liquid threads for various conditions. A cylindrical thread in the simulation domain is made of Lennard-Jones molecules. The surface tension of liquid threads can be determined from local densities, local normal and transverse components of the pressure force. In order to understand the effects of thread radii on surface tensions, the Tolman equation is modified on the basis of the cylindrical coordinates for prediction of surface tensions. Surface tensions calculated from the MD simulation agree with the prediction from the modified Tolman equation. In addition, surface tensions decrease linearly with increasing system temperature. For a binary system, the surface tension decreased linearly compared to that for a pure system with increasing binary ratio of solute molecules which have relatively large value of the affinity coefficient. For a fixed binary ratio, the surface tension increased slightly with the affinity coefficient and the maximum value appear around where the affinity coefficient is 1.5 and decreased rapidly for upper value of 1.5. In addition, the critical wavelengths of perturbations are proven to be directly proportional to the equimolar dividing radii of the liquid threads.
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The stabilization of propane/air lean premixed flames by a heated cylindrical rod is investigated experimentally. The flame stability limits, heat flux, surface temperatures, equivalence ratios, and mixture velocities are measured in order to understand the role of heat flux or surface temperature on the flame stabilization of lean premixed flames. The flame stability limits are lowered by a heated cylindrical rod and extended even below the flammability limit of propane/air mixture when sufficient heat flux is provided. The flame stability limit decreases with the increase of heat flux or surface temperature and decreases with the higher mixture velocity. The diameter of cylindrical rod, however, dose not significantly affect the flame stability limit. The laminar flame speed has been measured for ultra lean propane/air premixed flames. The flame stabilization by a heated cylindrical rod provides the useful tool for the measurement of flame speed under very fuel-lean conditions.
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Synthesis of carbon nanofibers on a metal substrate by an ethylene fueled inverse diffusion flame was illustrated. Stainless steel plates were used for the catalytic metal substrate. The effects of radial distance and residence time of the substrate were investigated. The role of hydrocarbon composition in the fuel was also viewed. Nanofibers with a diameter range of 30-70 nm were found on the substrate. The carbon nanofibers were formed and grown in the region from 4 to 5.5 mm from the central axis of a flame outside of the visible flame front in the radial direction. The minimum residence time required for the formation of carbon nanofibers were about 20 seconds, and over 60 seconds were required for the full-scale growth. The characteristic time of the formation of carbon nanofibers was much shorter than that of the substrate temperature growth. In this study, the variation in hydrocarbon composition had no significant effect on the formation and growth of the carbon nanofibers.
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In structural fires, flashover is characterized by the rapid transition in fire behavior from localized burning of fuel to the involvement of all combustibles in the enclosure. An investigation of parameter effects on the time to reach flashover conditions in a typical single room fire is undertaken using a zone method (FAST) and Thomas method. Major parameters affecting the time to reach flashover are found to be fire growth rate, ventilation opening area and internal room surface. The results of the FAST and the Thomas Method give very similar results of the time to reach flashover..
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$CO_2$ is a well-known green house gas, which is the major source of global warming. Many researchers have studied to reduce$CO_2$ emission in combustion processes. Among the method for reducing$CO_2$ emission, oxygen-enriched combustion has been proposed. But the adiabatic flame temperature is too high. So existing facilities must be changed, or the adiabatic flame temperature in the combustion zone should be reduced. The combustion characteristics, composition in the flame zone, temperature profile and emission gases were studied experimentally for the various oxygen-enriched mtios(OER) by addition of$CO_2$ under coustant$O_2$ flowrate. Results showed that the reaction zone was quenched, broadened, as addition of$CO_2$ was increased. Temperature has a large effect on the NOx emission. The emission of NOx in flue gas decreased due to the decreased temperature of reaction zone. It was also shown that the reaction was delayed by the cooling effect. As the addition of$CO_2$ was increased, the composition of CO in the flame zone increased due to the increase of reaction rate by increasing mixing effect of oxidant/fuel at OER=0, but the composition of CO decreased by quenching effect at OER=50 and 100%. -
This paper introduces a novel scheme for determining the thermal diffusivity of solids using the photothermal mirage technique. The suggested scheme extends the thermal-wave coupling method, employing the solution to the heat conduction equation in close proximity to the pump beam. Therefore, determination of thermal diffusivity is possible by detecting the mirage signal with small separation between the probe and pump beams, with enhanced intensity of the mirage signal. Though the method requires information about the probe-beam height, the absolute transverse position of the probe beam need not be known as it is automatically evaluated by the iterative-computation procedure. The thermal diffusivity of Ni is measured by the proposed scheme and the result demonstrates good agreement with the literature value to within 5 %.
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Performance of two vapor pressure correlation equations in a polynomial expression is compared. These are the Wagner-type equation and the Inverted form equation. The equations are fitted to correlate the data in the ASHRAE tables and from NIST Chemistry WebBook for 17 pure substances. Some observations on the exponents in the two polynomial equations are made, which results in a proposal of a new closed form vapor pressure equation. The new equation yields the accuracy comparable to that of the Wagner-type equation and better than that of the Inverted form equation.
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Due to the heat confinement in the shallow region of the target for a short time scale, pulsed laser annealing has received increasing interest for the fabrication of poly-Si thin film transistors(TFTs) on glass as a low cost substrate in the flat panel displays. The formation and growth mechanisms of poly silicon(poly-Si) grains in thin films are investigated using an excimer laser crystallization system. To understand the crystallization mechanism, the grain formations are observed by FESEM analysis. The optical reflectance and transmittance during the crystallization process are measured using HeNe laser optics. A two-step ELC(Excimer Laser Crystallization) process is applied to enhance the grain formation uniformity.
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Induction Heaters are commonly used in heating steel strip product, because it can rapidly and efficiently heat steel strip/bar. In this study, a inductive heating model is developed and the predictions are compared with measured temperatures. The temperatures are measured from POSCO thin-slab rolling facility (so called Minimill). Induction heater is installed between reduction unit and holding furnace This induction heater raise the temperature of steel bars from
$930^{\circ}C$ to about$1100^{\circ}C$ which gives the required temperature for finishing mill process after holding period at holding furnace. Unlike other simple equation models, this model allows us to predict temperature profiles of sections of steel bars. -
An electrical cascade impactor is a multistage impaction device to separate airborne particles into aerodynamic size classes using electrical method. We designed a real-time three-stage electrical low-pressure impactor, which is proper to nanometer sized environmental aerosols. Performance evaluation was carried out for stage 1 and 2. The monodisperse liquid dioctyl sebacate (DOS) particles were generated using condensation-evaporation followed by electrostatic classification using DMA (differential mobility analizer) for particles with diameters in the range of
$0.04{\sim}0.8{\mu}m$ . The evaluation of the electrical impactor is based on the use of two electrometers, one connected to the impaction plate of the impactor, and the other to the faraday cage as backup filter. The results showed that the experimental 50% cutoff diameters in the operation pressure were 0.53 and$0.12{\mu}m$ for stage 1 and stage 2. The effect of operation pressure on the cutoff diameter and the steepness of collection effcieicy curves is investigated. -
We investigated the amount of the toxic gases emitted from the Electrostatic Precipitators(ESPs), which were currently used by indoor air cleaners. We used the wire-to-plate(WTP) type and the needle-to-plate(NTP) type corona discharger in our study. Using the voltage, the polarity of wire, the number of needles of NTP as the input variables, we studied the characteristic of Ozone and
$NO_x$ generation in the ESPs. As the results, we found out that the concentration of Ozone,$NO_2$ and$NO_x$ is increased, but the amount of NO is decreased with increasing the voltage and the number of needles. And we knew that the generation rate of ozone and$NO_x$ is very related with the corona region. -
A number of dust particles are intruded into ODD(Optical disk drive) due to the flow caused by disk rotation and are adhered to a lens or disk surface. The space between the disk and the lens is being reduced. Someone indicates the problems of this drive that are relatively small data storing capacity and slow access time. In recent, the problems of this optical disk drive mentioned above are being solved by adding the speed of the disk's revolution, making the actuator high-speed or light, and making the beam spot size smaller than making the space narrow between disk and lens. These particle contamination affects seriously RF Signal, readout signal in an ODD. Especially, the affected parts by a particle contamination in an ODD's readout signal are objective lens and media.
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Although Dielectric Barrier Discharge (DBD) in air has been applied to a wider range of aftertreatment processes for HAPs(Hazardous Air Pollutants), due to its high electron density and energy, its potential use as precharging dust particles is not well known. In this work, we measured size distributions of bimodal aerosol particles and estimated collection efficiency of the particles by electrostatic precipitator(ESP) using DBD as particle charger. To examine the particle collection with DBD charger, nano size particles of NaCl(
$20{\sim}100$ nm) and DOS($50{\sim}800$ nm) were generated by tube furnace and atomizer, respectively. For experimental conditions of 60 Hz, 11 kV, and 60 lpm, the particle collection efficiency for the hybrid system comprising DBD charger and ESP was over 85 %, based on the number of particles captured. -
The design optimization of the plate heat exchanger with staggered pin arrays for a fixed volume is performed numerically. The flow and thermal fields are assumed to be a streamwise-periodic flow and heat transfer with constant wall temperature and they are solved by using the finite volume method. The optimization is carried out by using the sequential linear programming (SLP) method and the weighting method is used for solving the multi-objective problem. The results show that the optimal design variables for the weighting coefficient of 0.5 are as follows; S=6.497mm, P=5.496mm,
$D_1=0.689mm$ , and$D_2=2.396mm$ . The Pareto optimal solutions are also presented. -
Vortex is very interesting flow phenomena on the heat transfer enhancement. In the present study, naphthalene sublimation technique is used to determine the average and local mass transfer coefficients on the flat plate with vortex generator. A parametric study with Reynolds number and angle of attack is carried out to investigate the heat transfer enhancement. The heat transfer coefficients on the flat plate with rectangular type and delta type vortex generator are compared with those of the flat plate without the vortex generator. Comparing heat transfer coefficients between rectangular type and delta type vortex generator, rectangular type vortex generator has much higher value than delta type vortex generator at the same condition.
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The present study investigates the effects of rib arrangements and aspect ratios of a rectangular duct simulating the cooling passage of a gas turbine blade. Two different V-shaped rib configurations are tested with the aspect ratios (W/H) of 3 to 6.82. One is the continuous V-shaped rib configuration with
$60^{\circ}$ attack angle, and the other is the discrete V-shaped rib configuration with$45^{\circ}$ attack angle. The square ribs with the pitch to height ratio of 10.0 are installed on the test section in a parallel arrangement for both rib configurations. Reynolds numbers based on the hydraulic diameter are changed from 10,000 to 30,000. A naphthalene sublimation method is used to measure local heat/mass transfer coefficients. For the continuous V-shaped rib configuration, two pairs of counter-rotating vortices are generated in a duct, and high transfer region is formed at the center of the ribbed walls of the duct. However, for the discrete V-shaped rib configuration with$45^{\circ}$ attack angle, complex secondary flow patterns are generated in the duct due to its geometric feature, and more uniform heat/mass transfer distributions are obtained for all tested cases -
This paper presents the effects of the fin array and pitch on the frost layer growth of a heat exchanger. The numerical results are compared with experimental data of a cold plate to validate the present model, and agree well with experimental data within a maximum error of 8%. The characteristics of the frost formation on staggered fin array are somewhat different from those of in-line array. The frost layer at the first fin of the in-line array grows rapidly, compared to second fin, whereas the difference of the frost layer growth between the fins of the staggered array is small. For fin pitch below 10 mm, the frost layer growth of second fin in the staggered array is affected by that of first fin. The frost layer growth and heat transfer of single fin deteriorate with decreasing fin pitch regardless of fin array, however, the thermal performance of a heat exchanger, considering increase of heat surface area, becomes better.
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Fouling of heat exchangers is generated by water-borne deposits, commonly known as foulants including particulate matter from the air, migrated corrosion produces; silt, clays, and sand suspended in water; organic contaminants; and boron based deposits in plants. This fouling is known to interfere with normal flow characteristics and reduce thermal efficiencies of heat exchangers. This paper focuses on fouling analyses for six heat exchangers of two primary systems in two nuclear power plants; the regenerative heat exchangers of the chemical and volume control system and the component cooling water heat exchangers of the component cooling water system. To analyze the fouling for heat exchangers, fouling factor was introduced based on the ASME O&M codes and TEMA standards. Based on the results of the fouling analyses, the present thermal performances and fouling levels for the six heat exchangers were predicted.
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Scale is formed when hard water is heated or cooled in heat transfer equipments such as heat exchangers, condensers, evaporators, cooling towers, boilers, and pipe walls. When scale deposits in a heat exchanger surface, it is traditionally called fouling. The objective of the present study is to investigate the formation of fouling in a heat exchanging system. A lab-scale heat exchanging system is built-up to observe and measure the formation of fouling experimentally. Water analyses are conducted to obtain the properties of HAN river water. In the present study a microscopic observation is conducted to visualize the process of scale formation. Hardness of HAN-river water is higher than that of tap water in Seoul.
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The heat transfer enhancement by pulsating flow in a plate heat exchanger has been experimentally investigated in this study. The effect of the pulsating flow, such as pulsating frequency and flow rate, on the heat transfer as well as pressure drop in a plate heat exchanger has been studied in detail. Reynolds number in cold side of a plate heat exchanger is varied
$100{\sim}530$ while that of hot side is fixed at 620. The pulsating frequency is considered in the range of$5{\sim}30$ Hz. The results of the pulsating flow are also compared with those of steady flow. It is found that the average heat transfer rate as well as pressure drop is increased as flow rate is increased for both steady flow and pulsating flow cases. When pulsating flow is applied to the plate heat exchanger, heat transfer could be substantially increased in particular ranges of pulsating frequency or Strouhal number;$St=0.36{\sim}0.60$ and pressure drop is also increased, compared with those of steady flow. -
This paper is the analysis of thermal and fluid in solar concentration absorber with various tilt angle and opening ratio of absorber entrance. The purpose of this study is to develop optimum solar concentration absorber, and the parameters for the study are the opening ratio of absorber entrance and the tilt angle. The aspect ratio of absorber was fixed at 0.64, and opening ratio was changed from 0.1 to 1.0. The finite volume method with SIMPLE computational algorithm are used and analyzed the heat transfer in absorber inside walls.
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Droplet evaporation can be used to transfer large amounts of energy since heat is transferred across a thin liquid film. Spreading the drop over a larger area can enhance this heat transfer. One method of accomplishing this is to dissolve gas into the liquid. When the drop strikes the surface, a gas bubble nucleates and can grow and merge within the liquid, resulting in an increase in the droplet diameter. In this study, time and space resolved heat transfer characteristics for a single droplet striking a heated surface were experimentally investigated. The local wall heat flux and temperature measurements were provided by a novel experimental technique in which 96 individually controlled heaters were used to map the heat transfer coefficient contour on the surface. A high-speed digital video camera was used to simultaneously record images of the drop from below. The measurements to date indicate that significantly smaller droplet evaporation times can be achieved. The splat diameter was observed to increase with time just after the initial transient dies out due to the growth of the bubble, in contrast to a monotonically decreasing splat diameter for the case of no bubbles. Bursting of the bubble corresponded to a sudden decrease in droplet heat transfer.
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Rapid development of electronic technology requires small size, high density packaging and high power of electronic devices. So, in this paper, characteristics on oscillating heat pipe according to operating conditions(environment temperature, charging ratio of working fluid, inclination) based on experimental study was investigated. From the experimental results,
$25^{\circ}C$ environment temperature), R-141b(working fluid)40%(charging ratio) was best performace at others of inclination angle and The top heating mode of OCHP performed 80% efficiency of the bottom heating mode. -
The present study proposes a new structure for a flat plate heat pipe which could embody a thin thickness, any shapes and high heat density a unit area. It is on the structure for the formation of vapor passages and the support of the case of the flat plate heat pipe. A screen mesh is used as the one. To verify the validity of the one, the flat plate heat pipe of 1.08mm thickness was made with a layer of the screen mesh with 14 and 100 mesh number respectively and tested. Here the screen mesh with 14 mesh number plays a role of the vapor passage and the support of the case and the screen mesh with 100 mesh number functions as the wick structure. T he results show that the screen mesh excellently carries out the function of the vapor passage and the support of the case.
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Augmentation of CHF by ultrasonic is experimentally studied under subcooling pool boiling condition. Experiment is carried out for downward-facing plate with and without the ultrasonic. The working fluid is distilled water. Experimental apparatus is composed of a bath, power supply, test section, ultrasonic generator, DAQ system. Experiment is performed with the subcooling temperature of
$5^{\circ}C$ ,$20^{\circ}C$ ,$40^{\circ}C$ and the inclined angle of$0^{\circ}$ ,$10^{\circ}$ ,$20^{\circ}$ ,$45^{\circ}$ , 90. From the experimental results, it is found that ultrasonic effect enhances CHF of the downward-facing plate. As increasing the degree of subcooling, the rate of CHF increase is enhanced. As increasing the inclined angle, the rate of CHF increase decreases. Also, we can see that the heat transfer mechanism of CHF augmentation is closely connected with the dynamic behavior of bubble generation and departure. -
The objective of the present work is to investigate an effect on the solution crystallization temperature difference and the cooling capacity of the absorption chiller by a solution cooler in the absorber. The cooling capacity of the absorption chiller can be higher, with the enhanced performance of the solution heat exchangers. But, because the solution crystallization temperature difference becomes smaller at the absorber inlet, the heat capacity of the solution heat exchangers might be limited by the danger of crystallization, which can cause the serious damages. In this paper, the heat capacity ratio of the solution cooler is defined as the ratio of the heat capacity of the solution cooler to that of the absorber. If it becomes larger in the additional type solution cooler, the solution crystallization temperature difference is augmented and the cooling capacity is also increased.
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We was made 150L an water storage electric boiler and obtained various performances of the storage, radiant and keeping by experimentation, The storage performance is that the heat were off about 50 minutes after heating start, Then the temperature of outlet was arrived the stead state at
$91^{\circ}C$ and the storage performances was appeared 93.64%, In the radiant performance, the water temperature was decreased from$90^{\circ}C$ to$44.8^{\circ}C$ after 960 minutes, Then the calorific value changed from 675kcal/h to 72kcal/h and the temperature decreased about 50%, The keeping performance showed mean temperature,$67.06^{\circ}C$ according to progress 800 minutes and the maximum temperature drop were$0.2^{\circ}C$ , By the results of the performance valuation, the water storage electric boiler was verified fitted quality on the test prescription of KERI(Korea Electrotechnology Research Institute). -
The utilization of unused energy is important because it can afford to offer a chance to increase energy efficiency of a heat pump system. One of the promising unused energy sources is river water. It can be used as a heat source in both heating and cooling effectively with its superior features as a secondary working fluids. In this study, the performance of a 5HP heat pump system using river water as a heat source is investigated by both experiment and simulation. According to system simulation results, performance improvement of condenser seems more effective than that of evaporator for better
$COP_H$ . The serial connection is also preferred among several methods to improve plate type heat exchanger performance. The experimental results show that the hot water of$50{\sim}60^{\circ}C$ can be acquired from water heat source of$5{\sim}9^{\circ}C$ with$COP_H$ of$2.7{\sim}3.5$ . -
In order to investigate the cooling and heating characteristics of a variable-capacity system A/C using a digital scroll compressor, the cooling and heating capacities and EER are measured by the psychrometric calorimeter. The capacity of the system is controlled by the digital scroll compressor, which is operated by controling PWM valve and the loading vs. unloading time. When the system A/C is operated under the cooling and heating standard conditions, EER is nearly uniform but cooling capacity and heating capacity increase at minimum, rated and maximum modes. When the auxiliary heater is on, at the cold region, the system A/C produces the excellent heating capacity.
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This paper represents the solar collector performance with type of an evacuate double glass, and a copper tube was installed in center of collector to get a solar thermal energy. The one module of solar collector and artificial sun were used in this experiment The distance between artificial sun and solar collector was fixed at 0.5m, and this experimental condition was focused on winter season. The experiments were carried out. three times for getting a accurate data and the heat amount of one module evacuate d solar collector was estimated at out. 48 kcal/hr.
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An experimental study of the absorption process of water vapor into a lithium bromide solution was performed. For the purpose of development of high performance absorption chiller/hater utilizing lithium bromide solution as working fluid, it is the most effective to improve the performance of absorber with the largest heat transfer area of the four heat exchangers. The experimental apparatus was composed of a plate type absorber which can increase the heat exchange area per unit volume to investigate more detail characteristics instead of the conventional type, horizontal tube bundle type. The size of plate absorbers were made for
$0.4m{\times}0.6m$ and the design object of a refrigeration capacity was lRT. In this experiment, three kind plate absorbers which were flat plate, dimple plate and groove plate were used. The results were less than the design object values, that is, the refrigeration capacity was about$0.3{\sim}0.4RT$ and the overall heat transfer coefficient was$500{\sim}600kcal/m^2h^{\circ}C$ at the standard conditions. -
The objective of the present study is to reveal thermal characteristic of microcapsulated lauric acid slurry, which have high latent heat during phase change from solid to liquid, in circular pipe. Test were performed with microcapsulated lauric acid slurry in a heating test section with a constant heat flux boundary condition. Local Nusselt number and the effective thermal capacity were measured. As the size of microcapsulated lauric acid were increased, Local Nusselt number of microcapsulated lauric acid slurry were increased. The effective thermal capacity of microcapsulated lauric acid slurry was 0.5 times than it of water
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Thermocapillary convection in an open cylindrical annulus heated from the inside wall is investigated by two-dimensional numerical simulations. The deformable free surface is obtained as a solution of the coupled transport equations at fixed Prandtl and aspect ratio. Only steady convection can be realized in this axisymmetric computations with either non-deformable or deformable surfaces. Dynamic free-surface deformations do not induce transitions to oscillatory convection even at large Reynolds numbers. Free surfaces are convex near the cold wall due to the stagnation point, and concave near the hot wall. Free surface deformation increases with increasing Ca at a fixed Re. Two peaks appear at the free surface with low Re, while additional ripples, four peaks, occur at larger Re. Thermocapillary convection in the open annulus interior is insensitive to variations in Ca.
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The cold plate used for a CEU(Control Electronics Unit) of an EV(Electric Vehicle) is extremely important since the dissipation of the heat generated from power devices like IGBT(Insulated Gate Bipolar Transistor) and diode has a significant effect on the performance as well as the durability of the CED. The cold plate consists of seven power devices, and coolant flows through the passage bonded to a groove of the cold plate. In order to find out heat transfer and pressure drop characteristics, series of numerical analyses for the cold plate with enhanced coolant passages were conducted. Based on results of the numerical analyses, an improved model of the cold plate has been proposed. The experiments under the various conditions have been conducted to compare the performance of the proposed cold plate to the present one. As a result of the numerical analyses together with the experiments, the ideal design of the cold plate could be offered.
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High-power pulsed laser ablation under atmospheric pressure is studied utilizing numerical and experimental methods with emphasis on recondensation ratio, and the dynamics of the laser induced vapor flow. In the numerical calculation, the temperature pressure, density and vaporization flux on a solid substrate are first obtained by a heat-transfer computation code based on the enthalpy method, and then the plume dynamics is calculated by using a commercial CFD package. To confirm the computation results, the probe beam deflection technique was utilized for measuring the propagation of a laser induced shock wave. Discontinuities of properties and velocity over the Knudsen layer were investigated. Related with the analysis of the jump condition, the effect of the recondesation ratio on the plume dynamics was examined by comparing the pressure, density, and mass fraction of ablated aluminum vapor. To consider the effect of mass transfer between the ablation plume and air, unlike the most previous investigations, the equation of species conservation is simultaneously solved with the Euler equations. Therefore the numerical model computes not only the propagation of the shock front but also the distribution of the aluminum vapor. To our knowledge, this is the first work that employed a commercial CFD code in the calculation of pulsed ablation phenomena.
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LAVA-ERVC experiments have been performed to investigate the effect of insulation design features on the coolability in case of the external reactor vessel cooling (ERVC). All the 4 tests have been performed using Alumina iron thermite melt as a corium simulant. Due to the limited steam venting through the insulation, steam binding occurred inside the annulus in the KSNP case simulation. On the contrary, in the tests which were performed for simulating the APR1400 insulation design, sufficient water ingression and steam venting through the insulation lead to effective cool down of the vessel characterized by nucleate boiling. It could be found from the experimental results that modification of the insulation design allowing sufficient ventilation could increase the positive effects of the external reactor vessel cooling.
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This work applies the equilibrium molecular dynamics simulation method to study a Lennard-Jones liquid thin film suspended in the vapor and calculates diffusion coefficients by Green-Kubo equation derived from Einstein relationship. As a preliminary test, the diffusion coefficients of the pure argon fluid are calculated by equilibrium molecular dynamics simulation. It is found that the diffusion coefficients increase with decreasing the density and increasing the temperature. When both argon liquid and vapor phases are present, the effects of the system temperature on the diffusion coefficient are investigated. It can be seen that the diffusion coefficient significantly increases with the temperature of the system.
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The experiments of boiling heat transfer were performed to investigate the boiling enhancement in saturated water by using multi-stage electroplated surface. In order to optimize the boiling performance, current flux and duration in multi-stage electroplating were varied. Current flux, 2
$A/12cm^2$ and 0.33$A/cm^2$ , and duration ranging from 15 second to 50 second are considered. The results showed that multi-stage electro plated surfaces generate enhancement of boiling parameters such as boiling incipient superheat, boiling heat transfer coefficient, and critical heat flux compared to plain surface. The SEM images of the coated surfaces were captured to examine the structure of porous surface, which provides the enhancement of boiling heat transfer. -
Numerical analysis is carried out to assess the temperature distribution on the mixing tee line of Residual Heat Removal System (RHRS). In RHRS, hot and cold fluids of main and bypass piping are mixed and unmixed by the flow rate or piping layout. Thermal stratification phenomenon is a cause of major degradation on RHRS piping. According to the analysis for each operation modes, maximum temperature difference between top and bottom of piping were evaluated about 60K when the flow rate of main and bypass lines is same. Temperature difference will be decreased at the elbow on RHRS piping if the length of vertical piping is increased.
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The Present Study reported on the experimental and numerical results of heat transfer in the acoustic fields induced by ultrasonic waves. The strong upwards flow called as acoustic streaming was visualized by a particle image velocimetry (P.I.V). in addition, the augmentation of heat transfer was experimentally investigated in the presence of acoustic streaming and was compared with the profiles of acoustic pressure calculated by the numerical analysis. Experimental and numerical studies clearly show that acoustic pressure variations are closely related to the augmentation of heat transfer.
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In this study, a practical holographic interferometric tomography system, which is instantaneous and non-contact for measuring three dimensional flow field, was developed. The system consists of holographic recording/reconstruction system, fringe analysis code and computational tomography code and it is developed with Gill environment for general users. The developed system was applied to three-dimensional natural convection from a discrete flush-mounted circular heat source on the bottom of a cubic enclosure. The heat source was located at the off-center of the bottom plate so that three-dimensional temperature field can be achieved. A set of multi-directional holographic interferograms was recorded by employing a double-reference beam, double-exposure holographic technique. Optical pathlength data were extracted from the recorded interferometric data and finally three dimensional temperature field inside the cube was reconstructed.
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The purpose of the study is not only to establish experimental system for laser chemical vapor deposition but also to find the characteristics of SiC rod growth that is the beginning step in developing technology of 3 dimensional prototyping with laser chemical vapor deposition. In this study, SiC rod was generated with varying TMS pressure for 5 minutes. Deposition rates with varying TMS pressure, shapes of rods, surface roughness and component organization were investigated, in particular.
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This study deals with the heat transfer analysis on phase change optical disc with land/groove recording by means of numerical method. Finite difference time domain(FDTD) method was used to obtain the amount of absorption of light propagating inside disc and finite difference element(FEM) method was used to calculate the temperature distribution. The calculated results present the detailed information of recording characteristics on the phase change optical disc. The temperature profiles are quite different between the land track and the groove track. The recorded mark shape on land track is smaller and more elliptic than that on groove track. It is shown that the thermal problem to the neighboring track takes place due to secondary peaks. It is found that the different write strategy should be applied to land and groove recording, respectively.
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The effect of (1) phonon dispersion in thermal conductivity model and (2) the differentiation of group velocity and phase velocity for Ge is examined. The results show drastic change of thermal conductivity regardless of using same relaxation time model. Also the contribution of transverse acoustic (TA) phonon and longitudinal acoustic (LA) phonon is changed by considering more rigorous dispersion model. Holland model underestimates the scattering rate for high frequency TA, so misleading conclusion, i.e. TA is dominant heat transfer mode at high temperature. But the actual reduction of thermal conductivity is much larger than the estimation by Holland model and high frequency TA is no more dominant heat transfer mode. Another heat transfer mechanism may exist for high temperature. Two possible explanations are (1) high frequency LA by Umklapp scattering and (2) optical phonon.
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In case that in-leakage through the valve disk occurs, a numerical study is performed to estimate on thermal stratification phenomenon in the Safety Injection piping connected with the Reactor Coolant System piping of Nuclear Power Plant. As the leakage flow rate increases, the temperature difference between top and bottom of horizontal piping has the inflection point. In the connection point of valve and piping, the maximum temperature difference between top and bottom was 185K and occurred in the condition of 10 times of standard leakage flow rate. In the connection point of elbow and horizontal piping, the maximum temperature difference was 145K and occurred in the condition of 15 times of standard leakage flow rate. In the vertical piping of Safety Injection piping, the near of connection point between elbow and vertical piping showed the outstanding thermal stratification phenomenon in comparison with another region because of turbulent penetration from Reactor Coolant System piping. In order to prevent damage of piping due to the thermal stratification when in-leakage through the valve disk occurs, the connection points between valve and piping, and the connection points between elbow and piping need to be inspected continually.
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A hybrid genetic algorithm is developed for estimating the wall emissivities for an absorbing, emitting, and scattering media in a two-dimensional irregular geometry with diffusely emitting and reflecting opaque boundaries by minimizing an objective function, which is expressed by the sum of square errors between estimated and measured temperatures at only four data positions. The finite-volume method was employed to solve the radiative transfer equation for a two-dimensional irregular geometry. The results show that a developed hybrid genetic algorithms reduce the effect of genetic parameters on the performance of genetic algorithm and that the wall emissivities are estimated accurately without measurement errors.
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A numerical and experimental study is made of thermal behavior of a hot chuck which is specially designed for flip-chip bonders. The hot chuck consists of radiant heat sources and a heated plate of very high conductivity, which is for achievement of high-speed heat-up. A simplified numerical model is developed to simulate unsteady thermal behavior of the heated plate. Parallel experimental work is also conducted for a prototype of the hot chuck. Based on the experimental data, the numerical model is tuned to improve the reliability and accuracy. Design analysis using the numerical model is conducted. The results of numerical computations illustrate that the radiant heater system adopted in this study satisfies the key design requirements for a high-performance hot chuck.
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The present study has been conducted to analytically investigate the thermal control performance of variable conductance heat pipe(YCHP) with axial grooves. The condenser port of the YCHP is occupied by a inert gas in which the concentration of gas is varied with the operation temperature and the heat transport capacity is thus varied with the operating temperature due to the variation of inert gas concentration. In this study, numerical evaluation for the thermal control of the YCHP with axial grooves is made from the 1st order diffusion model that considers the diffusive expansion of inert gas by concentration gradient. Ammonia is used as a working fluid and Nitrogen as a control gas in the Aluminum tube. As a result, the thermal performance of YCHP based on diffusion model has been compared with that of YCHP from flat front model. Additionally, it is found that the concentration of inert gas is distributed in the condenser region of YCHP with axial grooves.
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In this study, to research characteristics of heat flow of magnetic fluid, it's studied about numerical and experimental method of natural convections change and characteristics of heat transfer in Concentric double pipe annuli as analysis model. In the result, natural convection of magnetic fluid is controlled by direction and strength of the impressed magnetic field. Especially, according to average Nusselt number, heat transfer is the smallest on the balancing point between body force and buoyancy.
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TMA clathrate that is used by PCM of ice storage system in this research creates hydrate crystallization at higher temperature than pure water, and application is expected as PCM because having comparative big dormant temperature without phase separation phenomenon. In case this research uses TMA clathrate by PCM, choose admixture by purpose to control or remove subcooling of TMA clathrate and evaluated experimentally. Subcooling is improved and can expect contraction of freezing machine running time and increase of coefficient of performance as that add admixture to TMA clathrate conclusively. Also, may supply thermal storage system that apply low temperature potential heat thermal storage material that subcooling is improved more extensively laying stress on medium size building and small size building, can expect allowance through localization of ice storage system.
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A computer program to calculate properties of nitrogen is developed. Procedures for the calculation is briefly discussed. The program calculates unknown thermodynamic properties fixing the state with two independent input properties. If input value by user is inappropriate, it displays an error message and replaces the input value with an appropriate one. In addition user can change units with easy. The program developed in this work can be utilized to calculate parameters required for the simulation and design of an equipment using nitrogen.
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Carbon dioxide(
$CO_2$ , R-744) has become a very popular issue in application to refrigeration and air conditioning systems as a natural refrigerant. An experimental study has been carried out to investigate the vapor pressure and miscibility of refrigerant R-744 in the presence of lubricant oil. This is of particular interest in the selection of the lubricant oil for the compressor of a refrigeration system or an air conditioning system using the refrigerant R-744. This apparatus consists of the test section, measuring devices, the vacuum pump, the constant temperature bath and relevant connecting pipes made of stainless steel. Two lubricant oils, such as mineral oil(Naphthenic) and polyol ester(POE) oil, are considered in the present study. For this purpose, test runs were conducted with the oil concentration range from 5 to 50 wt%, and the temperature range from -10 to$10^{\circ}C$ with$2^{\circ}C$ intervals. The results are correlated with the vapor pressure. and showed with the miscibility as visualization for the individual text components. -
DBD(Dielectric Barrier Discharge) plasma in air is well established for the production of large quantities of ozone and is more recently being applied to aftertreatment processes for HAPs(Hazardous Air Pollutants). Although DBD high electron density and energy, its potential use as nano and sub-micron sized particle charging are not well known. Aim of this work is to determine design and operating parameters of a two-stage ESP with DBD. DBD and ESP are used as particle charger and precipitator, respectively. We measured particle precipitation efficiency of two-stage ESP and estimated ozone decomposition of both pelletized
$MnO_2$ catalyst and pelletized activated carbon. To examine the particle precipitation efficiency, nano and sub-micron sized particles were generated by a tube furnace and an atomizer. AC voltage of$7{\sim}10$ kV(rms) and 60 Hz is used as DBD plasma source. DC -8 kV is applied to the ESP for particle precipitation. The overall particle collection efficiency for the two-stage ESP with DBD is over 85 % under 0.64 m/s face velocity. Ozone decomposition efficiency with pelletized$MnO_2$ catalyst or pelletized activated carbon packed bed is over 90 % when the face velocity is under 0.4 m/s in dry air. -
Dielectric Barrier Discharges (DBD) in oxygen and air are well established for the production of large quantities of ozone and are more recently being applied to a wider range of after treatment processes for HAPs(Hazardous Air Pollutants). The potential use as a charger for particle collection are not well known. In this work, we measured charge distribution of nanometer or submicron sized particles passing through the dielectric barrier discharge reactor. The bipolar charge characteristics of particles passing DBD reactor were investigated. Fluorometric method using uranine particles and a fluorometer was employed to examine the bipolar charging characteristics of the charged particles by DBD reactor. Finally, the charge distributions of particles were determined from the electrical mobility classification using DMA.
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A two-dimensional direct numerical simulation is performed to investigate the flame structure of
$CH_4/N_2$ -Air counterflow nonpremixed flame interacting with a single vortex. The detailed transport properties and a modified 16-step augmented reduced mechanism based on Miller and Bowman's detailed chemistry are adopted in this calculation. The results show that an initially flat stagnation plane, where an axial velocity is zero, is deformed into a complex-shaped plane, and an initial stagnation point is moved far away from vortex head when the counterflow field is perturbed by the vortex. It is noted that the movement of stagnation point can alter the mechanism of reactants (fuel and oxidizer) fluxes into the flame surface, and then can alter the flame structure. -
In this paper, the effect of oxygen component in fuel on the exhaust emissions has been investigated for a direct injection diesel engine. It was tested to estimate change of engine performance and exhaust emission characteristics for the commercial diesel fuel and oxygenated blended fuel which has seven kinds of mixed ratio. And, the effects of exhaust gas recirculation(EGR) on the characteristics of NOx emission have been investigated. Ethylene glycol mono-n-butyl ether(EGBE) contains oxygen component 27% in itself, and it is a kind of effective oxygenated fuel of mono-ether group that the smoke emission of EGBE blended fuel is reduced remarkably compared with commercial diesel fuel, that is, it can supply oxygen component sufficiently at higher loads and speeds in a diesel engine. It was found that simultaneous reduction of smoke and NOx was achieved with oxygenated fuel and cooled EGR method.
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The present study investigates the effect of injection angle of water mist on fire suppression characteristics by numerical simulation. In order to validate the temperature field by numerical simulation, the predicted results are compared with experimental data. It shows that the temperature difference between measurements and predictions are within
$10^{\circ}C$ Numerical simulations of fire suppression are performed for 4 different injection angle($60^{\circ}$ ,$90^{\circ}$ ,$120^{\circ}$ , and$180^{\circ}$ ). The grobal mean temperature over the fire compartment decrease with increasing of spray angle. The result shows that the heat transfer between droplets and gas phase are enhaced with the increasing of spray angle. Near the fire source, temperature field by the wide spray angle is slightly higher than that of narrow injection angle because of direct cooling of fire source. -
Stirling engine is a heat engine with a high potential efficiency, multi-fuel capability, its low emission, quiet operation, very low maintenance requirement and long life. The Stirling cycle can ideally achieve optimum thermodynamic efficiency of the Carnot cycle. But the actual efficiency of practical reciprocating Stirling engine is much less than that of ideal Stirling cycle due to several mechanical limits. This paper presents a new-type Stirling engine employing the scroll mechanism superior to the reciprocating Stirling engine. The new-type Stirling engine is characterized as traits of continuous and wholly seperated compression and expansion, one-way flow, direct cooling and heating through the extensive surfaces of scroll wraps. By means of this traits, the new-type Stirling engine can achieve thermodynamic cycle closer to the ideal Stirling cycle and have many mechanical merits. Also, the new-type Stirling cycle can be applied as Stirling refrigerator and Duplex Stirling machine.
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Experimental study is conducted to investigate the cooling performance of impinging jet from microtube using Joule-Thomson effect to apply practical applications. And also the heat transfer characteristics of a impinging jet itself and the impinging jet with Joule-Thomson effect are tested to make a comparative study of the two different general ideas. For this propose, two kinds of copper microtubes which have 200 tim and 300 tim in inner diameter respectively were tested and
$N_2$ was used as a working fluid. In case of impinging jet without Joule-Thomson effect, heat transfer coefficients distributions were similar to those of normal impinging jet. But in impinging jet with Joule-Thomson effect, the heat transfer coefficients decrease as jet-to-surface increases contrary to the case of the normal jet. As a result, much higher heat transfer coefficients are obtained with Joule-Thomson effect than those of the normal jet without J-T effect. -
A new ground transportation system is often simulated by the wing in ground effect(WIG). Recently, several kinds of experimental and computational studies are being carried out to investigate the WIG aerodynamic characteristics which are of practical importance to develop the new ground transportation vehicle system. These works are mainly based on conventional wind tunnel tests, but many problems associated with the WIG aerodynamic characteristics can not be satisfactorily resolved. In order to develop the new ground transportation vehicle system the WIG should be further investigated. To do this, it is necessary to develop a s imulator appropriate to the WIG aerodynamics. The objective of the present study is to clarify the aerodynamic characteristics of the WIG and to develop a new experimental test rig for the investigation of the WIG aerodynamics. Some preliminary experiments are performed to investigate the usefulness of the WIG simulator.
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The plume-induced shock wave is a complex phenomenon, consisting of plume-induced boundary layer separation, separated shear layer, multiple shock waves, and their interactions. The knowledge base of plume interference effect on powered missiles and flight vehicles is not yet adequate to get an overall insight of the flow physics. Computational studies are performed to better understand the flow physics of the plume-induced shock and separation particularly at high plume to exit pressure ratio. Test model configurations are a simplified missile model and two rounded and porous afterbodies to simulate moderately and highly underexpanded exhaust plumes at the transonic/supersonic speeds. The result shows that the rounded afterbody and porous wall attached at the missile base can alleviate the plume-induced shock wave phenomenon, and improve the control of the missile body.
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The characteristics plasma flow of an atmospheric plasma torch used for thermal plasma processing is studied. In general, it is produced by the arc-gas interactions between a cathode tip and an anode nozzle. The performance of non-transferred plasma torch is significantly dependent on jet flow characteristics out of the nozzle. In this work, the distribution of gas flow that goes out to the atmosphere through a plenum chamber and nozzle is analyzed to evaluate the performance of atmospheric plasma torch. Numerical analysis is carried out with various angles of an inlet flow which can create different swirl flow fields. Moreover, the size of plasma plume is experimentally depicted.
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When a shock wave is discharged from the exit of a duct, complicated flow is formed near the duct exit. The flow field is much more complicated under the ground effects or any other objects near the exit of a duct, such as the circumstance near the exit of the high-speed railway tunnel. The resulting flow is essentially three-dimensional unsteady with the effects of strong compressibility. In the current study, three-dimensional flow fields of the weak shock wave which is discharged from the exit of a duct are numerically investigated using a CFD method. Computations are performed for the weak shock wave in the range below 1.5. The results obtained show that the directivity and magnitude of the weak shock discharged strongly depend upon the Mach number of initial shock wave and are significantly influenced by the ground effects.
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3D-PTV measurement was conducted on the wake of a sphere. The Reynolds number is 1130 with the diameter(d=30mm). The measurement system consisted of three CCD cameras, an image grabber, an Ar-Ion laser and a host computer. An eigenvalue analysis was introduced for the analysis on the wake. Statistical turbulent properties were quantitatively clarified using the time-consecutive instantaneous three-dimensional vectors obtained by the 3D-PTV system. The spatial distributions of the sphere wake showed strong relations with spiral motions of the vortcies shedded from the surface of the sphere.
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Two-dimensional flow over a pair of circular cylinders in side-by-side arrangements at low Reynolds numbers has been numerically investigated in this study. Numerical simulations are performed, using the immersed boundary method, in the ranges of
$40{\leq}Re{\leq}160$ and$g^{\ast} < 5$ , where Re and$g^{\ast}$ are, respectively, the Reynolds number and the spacing between the two cylinder surfaces divided by the cylinder diameter. Results show that total six kinds of wake patterns are observed over the ranges: antiphase-synchronized, inphase-synchronized, flip-flopping, single bluff-body, deflected, and steady wake patterns. It is found that the characteristics of the flow significantly depends both on the Reynolds number and gap spacing, with the latter much stronger than the former. Instantaneous flow fields, time traces, flow statistics and so on are presented to identify the wake patterns and then to understand the underlying mechanism. It is remarkable that, for the deflected wake pattern, the gap flow is deflected invariably to the cylinder of higher drag coefficient and the deflection way does not change at all. Moreover, the bifurcation phenomena where either of two wake patterns can occur are found at certain flow conditions. -
This study was carried out to establish an analytical method on the open circuit seawater pipeline network for open rack vaporizers(ORVs). The linear theory method was chosen to solve this network system. In particular, the method was modified to calculate the static pressure at each node and to determine the operating condition of each pump with the mean static pressure of pumps and ORVs. The proposed method is the first report demonstrating that can be used as a solver for the complicated open circuit. Also, the method indicated the importance for exactly calculating equivalent length of pipes including valves, bends, fittings, and others to raise the accuracy. Although this technique is good for solving this system, it is still required to improve the convergence rate.
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This paper describes a study of the spin-up of a free-surface fluid in a rectangular container in which an internal cylindrical obstacle is mounted. Experiments and numerical analysis have been carried out for a variety of obstacle position. Increase in the speed of background rotation and near wall position of cylindrical obstacle results in the complex flow structures. Numerical and experimental results agree well with each other and the Ekman-pumping model is also applied to this flow.
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The supersonic swirl jet is being extensively used in many diverse fields of industrial processes since those lead to more improved performance, compared with the conventional supersonic no swirl jet. In the present study, an experiment is carried out to investigate the effect of annular swirl jet on the supersonic dual coaxial jet. A convergent-divergent nozzle with a design Mach number of 1.5 is used for the supersonic primary jet, and the sonic nozzles with four tangential inlets are used to make the secondary swirl jet. The primary jet pressure ratio is varied in the range from 3.0 to 7.0 and the outer annular jet pressure ratio is from 1.0 to 4.0. The interactions between the annular swirl and the inner supersonic jet are quantified by the pitot impact and static pressure measurements and visualized by using the Schlieren optical method. The results show that annular swirl jet alters the shock structure and impact pressure distributions compared with no swirl jet.
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This paper presents the design, fabrication, and testing of the capillary-induced pressure drop valve, thermocapillary pumping of liquid droplet in hydrophilic channels and the splitting of droplet. The capillaryinduced pressure drop is derived with thermodynamic approach considering three-dimensional meniscus shape which is essential for calculating pressure drop in the diverging shape channel when the aspect ratio is close to one. The micro channel is fabricated via MEMS processes, which consists of the liquid stop valve to retard the liquid droplet, thermocapillary pumping region and the bifurcation region. Also the micro heaters are fabricated to drive the droplet by thermocapillary. The theoretical approaches agree well with the experimental data. The functionality of capillary valve is confirmed to be valid when the aspect ratio is smaller than one. To overcome the difficulty in splitting of the droplet due to the pressure drop in the general Y-shape channel, the protrusion shape is employed for easy splitting in the bifurcation channel.
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In this study, the image processing program for deducing parameters of the elliptic shape of the partially overlapped liquid droplets was developed using the randomized Hough transform and the parameter decomposition. The procedure for the shape detection consists of three steps. For the first step, the candidate centers of ellipses are determined by the geometric property of the ellipse. Next, the rest parameters are estimated by the randomized Hough transform. In the final step for the post-processing, optimally approximated parameters of ellipses are determined. The developed program was applied to the simulated overlapped ellipses, real overlapped droplets, and real spray droplets. The shape detection was very excellent unless there existed inherent problems in original images. Moreover, this method can be used as an effective separating method for the overlapped small particles.
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Transient and asymmetric density distributions have been investigated by digital speckle tomography. Multiple CCD images captured movements of speckles in three angles of view simultaneously because the flows were asymmetric and transient. The speckle movements between no flow and downward butane flow from a circular half opening have been calculated by a cross-correlation tracking method so that those distances can be tranferred to deflection angles of laser rays for density gradients. The three-dimensional density fields have been reconstructed from the fringe shift by a real-time multiplicative algebraic reconstruction technique (MART).
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An experimental study was carried out to investigate near-wake characteristics of an elliptic airfoil oscillating in pitch. The airfoil was sinusoidally pitched about the half chord point between
$-5^{\circ}C$ and$+25^{\circ}C$ angles of attack at the freestream velocities of 3.4 and 23.1 m/s The corresponding Reynolds numbers based on the chord length were$3.3{\times}10^4$ and$2.2{\times}10^5$ , respectively. A hot-wire anemometer was used to measure the near-wake flow variable at the reduced frequency of 0.1. Ensemble-averaged velocity and turbulence intensity profile were presented to examine the near-wake characteristics depending on the Reynolds number. The axial velocity deficit in the near-wake region tend to decrease with the increase in the Reynolds number a found in many stationary airfoil test . Turbulence intensity in the near-wake region have a tendency to decrease with the increase in the Reynolds number during the pitch-up motion, whereas it shows different feature during the pitch-down motion either the laminar boundary layer or turbulent boundary layer separation. -
The intermittent characteristics of fluid particle accelerations near the wall are investigated with the higher-order statistics and the probability density functions (PDF) by using a direct numerical simulation of turbulent channel flow. Also, the behaviors of acceleration associated with the coherent structures are discussed. The flatness factor of wall-normal acceleration is extremely high near the wall and it exceeds the previously reported value obtained in isotropic turbulence. The presence of the wall seems to make the accelerations more intermittent and the associated mechanism is explained with the PDFs. The skewness factor of wall-normal acceleration indicates that accelerations are associated with the streamwise vortices.
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The stirred tank reactor is one of the most commonly used devices in industry for achieving mixing and reaction. Here we report on results obtained from the large eddy simulations of flow inside the tank performed using a spectral multi-domain technique. The computations were driven by specifying the impeller-induced flow at the blade tip radius. Stereoscopic PIV measurements (Hill et
$al.^{(1)}$ ) along with the theoretical model of the impeller-induced flow (Yoon et$al.^{(2)}$ ) were used in defining the impeller-induced flow as superposition of circumferential, jet and tip vortex pair components. Large eddy simulation of flow in a stirred tank was carried out for the three different Reynolds numbers of 4000, 16000 and 64000. The effect of different Reynolds numbers is well observed in both instantaneous and time averaged flow fields. The instantaneous and mean vortex structures are identified by plotting an isosurfaces of swirling strength for all Reynolds numbers. The Reynolds number dependency of the nondimeansional eddy viscosity, resolve scale and subgrid scale dissipations is clearly shown in this study. -
Nonlinear relationship between Reynolds stresses and the rate of strain of nonlinear
${\kappa}-{\epsilon}$ models is evaluated theoretically by using the boundary layer assumptions against the turbulence-driven secondary flows in noncircular ducts and then their prediction performance is validated numerically through the application to the fully developed turbulent flow in a square duct. Typical predicted quantities such as mean axial and secondary velocities, turbulent kinetic energy and Reynolds stresses are compared with available experimental data. The nonlinear model adopted in a commercial code is found to be unable to predict accurately duct flows with the prediction level of secondary flows one order less than that of the experiment. -
In this study, we discuss CIP method, which can treat compressible/incompressible problem and multi-phase problem. We can apply this method to the general equations by using CCUP. In this paper, non-staggered grid arrangement and predictor-corrector method are used to enhance later development and the solution accuracy and convergence performance. To validate the numerical algorithm proposed in this paper, the two-dimensional unsteady flow in the driven cavity is simulated. The numerical results of this subject using the present algorithm are compared with other numerical results. As a result, it is prived that the present scheme gives stable and improved solutions, and the results even coarse grid are in good agreement with other result using a fine grid arrangement.
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In this research, the simulation method for acoustic sounds by a uniform flow around a two-dimensional circular cylinder by using the finite difference lattice Boltzmann model is explained. To begin with, we examine the boundary condition which determined with the distribution function
$f_i^{(0)}$ concerning with density, velocity and internal energy at boundary node. Very small acoustic pressure fluctuation, with same frequency as that of Karman vortex street, is compared with the pressure fluctuation around a circular cylinder. The acoustic sound' propagation velocity shows that acoustic approa ching the upstream, due to the Doppler effect in the uniform flow, slowly propagated. For the do wnstream, on the other hand, it quickly propagates. It is also apparently the size of sound pressure was proportional to the central distance$r^{-1/2}$ of the circular cylinder. The lattice BGK model for compressible fluids is shown to be one of powerful tool for simulation of gas flows. -
In the nuclear power plant, emergency core coolant system(ECCS) is furnished at reactor coolant system(RCS) in order to cool down high temperature water in case of emergency. However, in this coolant system, thermal stratification phenomenon can be occurred due to coolant leaking in the check valve. The thermal stratification produces excessive thermal stresses at the pipe wall so as to yield thermal fatigue crack(TFC) accident. In the present study, when the turbulence penetration occurs in the branch piping, the maximum temperature differences of fluid at the pipe cross-sections of the T-branch with thermal stratification are examine
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In order to provide a tool for designing more efficient methods of mixing fabric, a simplified discrete element computational model was developed for modeling fabric dynamics in a rotating horizontal drum. Because modeling the interactions between actual pieces of fabric is quite complex, a simplified model was developed where individual pieces of bundled fabric are represented by spherical particles. The simulations are used to investigate fabric bundle kinematics, the power required to drive the rotating drum, and the power dissipated through normal and tangential contacts. Parametric studies indicate only fill percentage, drum rotation speed, and friction coefficient play significant roles in the fabric bundle dynamics.
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The underground utility tunnels are important facility as a mainstay of country because of communication developments. The communication and electrical duct banks as well as various utility lines for urban life are installed in the underground utility tunnel systems. If a fire breaks out in this life-line tunnel, the function of the city will be discontinued and the huge damages are occurred. In order to improve the safety of life-line tunnel systems and the fire detection, the behaviors of the fire-induced smoke flow and temperature distribution are investigated. In this study we assumed that the fire is occurred at the contact or connection points of cable. Numerical calculations are carried out using different velocity of ventilation in utility tunnel. The fire source is modeled as a volumetric heat source. Three-dimensional flow and thermal characteristics in the underground tunnel are solved by means of FVM (Finite Volume Method) using SIMPLE algorithm and standard
${\kappa}-{\varepsilon}$ model for Reynolds stress terms. The numerical results of the fire-induced flow characteristics in an underground utility tunnel with different velocity of ventilation are graphically prepared and discussed. -
A new Lagrangian stochastic dispersion model is developed by combining the GLM(generalized Langevin model) and the elliptic relaxation method. Under the physically plausible assumptions a simple analytical solution of elliptic relaxation is obtained. To compare the performance of our model with other model, the statistics of particle velocity as well as concentration are investigated. Numerical simulation results show good agreement with available experimental data.
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The air-side particulate fouling in the heat exchangers of HVAC applications degrades the performance of cooling capacity, pressure drop across a heat exchanger, and indoor air quality. Indoor and outdoor air contaminants foul heat exchangers. The purpose of this study is to investigate the fouling characteristics trough accelerated tests. The fouling characteristics are analyzed as functions of a dust concentration (1.28 and 3.84
$g/m^3$ ), a face velocity (0.5, 1.0, and 1.5 m/s), and a surface condition. The cooling capacity in the slitted finned-tube heat exchangers at the face velocity of 1 m/s decreases about 2% and the pressure drop increases up to 57%. The rate of build-up of fouling is observed to be 3 times slower for this three-fold reduction of dust concentration whilst still approaching the same asymptotic level. -
Decades of studies of geophysical flow have unveiled that the flow downstream of obstacles in stratified flow consists of attached wake and strong internal waves, or separated, fluctuating wake and persistent late wakes. Among unique and interesting characteristics of the stratified flow past obstacles is the generation of coherent vortex the late wake far downstream of the object. Unlike in homogeneous fluid, the flow field downstream self-develops coherent vortex even after diminishing of the near wake, no matter how small the stratification is. This paper present a computational approach to simulate the generation of the coherent vortex structure in late wake of a moving sphere submerged in weakly stratified fluid. The results are in consistent with several experimental observations and the vortex stretching mechanism is employed to explain the process of coherence.
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Polymeric fibers with nanometer-scale diameters are produced by electrospinning. When the electrical forces at the surface of a polymer solution or melt overcome the surface tension then electrospinning occurs. Polyethylene oxide (PEO), Polycarbonate have been electrospun in our laboratory. Electrospun fibers are observed by optical microscopy or scanning electron microscopy. The average diameters of the electrospun fibers range from 300 nm to 30 nm when the electric field strength increasing from 1 kV/cm to 3 kV/cm. The average diameters of the electrospun fibers range from 200 nm to 30 nm when the concentration decreasing from 10 wt% to 4 wt%.
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Measurements of wind flow and pressure fluctuations induced by train passing on station platform have been conducted. Test conventional trains have a different nose shapes - bluff nose and wedged nose. The bluff nose train influence peak value of pressure fluctuations on station platform three times more than the wedged nose train for train speed of 108 km/h. Also, air flow induced by the bluff nose train passing is three times more than the wedged nose train passing. Current study shows that the gust induced by the bluff nose conventional train may threaten a passenger's safety on station platform in proximity to train passage.
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In this experiment, the oxidations of p-Xylene (140-180 ppmv), one of the air pollutants as a VOC, using
$UV/TiO_2$ photocatalyst is studied. In order to increase the specific surface area, the filter is coated by nano$TiO_2$ particles. The photodegradation system consists of a VOCs generator, a photocatalyst filter and a measuring equipment. Illumination is generally provided by two of 20 W black light lamps with 380 nm of wavelength. The filter coated by nano$TiO_2$ particles has a passing efficiency over 80% but a pressure drop of 9.0$mmH_2O$ at 0.45 cm/s. The filter endurance is better than activated carbon at the same pressure drop. -
The cooling tower is a device for making a cooling water in the air conditioning system of building, and there are many kinds of cooling tower system for air conditioner. In this paper, we introduced the water cooling system with an enclosed tank and water ejecting system for evaporating the water in tank. The city water was used for a working fluid, and the cooling water is generated by evaporating latent heat in the tank with a
$25{\sim}50mmHg$ . The time to reaching this vacuum pressure was about$20{\sim}30minutes$ , and cooling water was obtained the value of temperature difference${\Delta}T=7^{\circ}C$ . -
The bubble motion during nucleate boiling in a microchannel is investigated numerically. The liquid-vapor interface is tracked by a level set method which is modified to include the effects of phase change at the interface and contact angle at the wall. The computations are made for various channel sizes, liquid flow rates, and contact angles. Based on the numerical results, the bubble growth pattern and its effect on the flow and heat transfer are discussed.
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An 1/21.6 scaled experimental facility was prepared utilizing the results of a scaling analysis to simulate the APRI400 reactor and insulation system. The behaviors of the boiling-induced two-phase natural circulation flow in the insulation gap were observed, and the liquid mass flow rates driven by natural circulation loop were measured by varying the wall heat flux, upper exit slot area and configuration. And non-heating experiments have also been performed and discussed to certify the hydraulic similarity of the heating experiments by injecting air equivalent to the steam generated in the heating experimental condition.
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The motion of a small, heavy rigid particle in the shear flow on a stationary wall is investigated in the context of Stokes flow. The lift force proposed by Saffman(1965) and later modified by Mclaughlin(1991) and Mei(1992) is considered in the prediction of the particle motion far away from the wall. Later, the expression of the lift force is modified to take into account the effect of wall(Cherukat and Mclaughlin, 1994). In the analysis the gravity and buoyancy effect are also taken into account. An analytical and numerical results for the terminal velocities and trajectories of the particle after the enough lapse of time are presented.
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Bubble growth on microheater has been experimentally investigated in this study. The experiment was performed using platinum micro heaters having dimensions of
$100{\times}10{\times}0.2{\mu}m^3$ with constant heat flux. A high speed video camera was used to observe bubble growth at 250 frames per second. Microheater temperature was measured at the rate of 300Hz with a data acquisition system. When heater temperature was$139^{\circ}C$ a bubble was nucleated in the liquid FC-72. The temperature profiles and the high speed camera images were combined to explain heat transfer and bubble growth on microheater. -
Atherosclerosis, which is a degenerate disease, is believed to occur in the vascular system due to deposition of cholesterol and low density lipoprotein(LDL) or thrombosis on the blood vessel. Atherosclerosis narrows arterial lumen, which is known as stenosis phenomenon of blood vessel. Pathogenesis of atherosclerosis is thought to occur mainly by aging. Restenosis phenomenon is observed in the same site of insertion of a stent and balloon angioplasty after treatment of interventional theraphy. Several hypothetical theories related to the generation of atherosclerosis have been reported: high shear stress theory, low shear stress theory, high shear stress gradient theory, flow separation and turbulence theory and high pressure theory. However, no one theory clearly explains the causes of atherosclerosis. In the present study the generation of atherosclerosis in the left coronary artery is investigated. The hypotheses are verified by using the computer simulation.
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Bypass anastomosis are frequently adopted for surgical treatments. After the bypass grafting, the bypass artery is often occluded due to restenosis and/or anastomotic neointimal fibrous hyperplasia phenomena. Optimal coronary bypass anastomosis should be investigated to improve the patency for the arterial bypass techniques. The objective of this study is to investigate the influence of bypass with sequential bypass effects in the stenosed coronary artery. Numerical analyses are focused on the understanding of the flow patterns for different sequential anastomosis techniques. Blood flow field is treated as two-dimensional incompressible laminar flow. The finite volume method is adopted for discretization of the governing equations. The Carreau model is employed as the constitutive equation for blood. To find the optimal sequential bypass anastomotic configurations, the mass flow rates at the outlet of different models are compared quantitatively.
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The present study investigated the microcirculation of blood in the left common artery (LCCA). In order to develop a mathematical model for microcirculation in LCCA, the present study adopted preexisted set of measured morphological data on anatomy, mechanical properties of the coronary vessels, viscosity of blood, the basic laws of physics, and the appropriate boundary conditions. In this study, the statistical distribution of blood pressure, blood flow, and blood volume in the LCCA were determined based on the anatomical branching pattern of the coronary arterial tree and the statistical data of blood vessel dimensions. Our calculations were in good agreement with the previous studies. The present results showed that the mean longitudinal pressure drop profile was function of the vessel order numbers. It was found that the normalized pressure drop was a logarithmic function of the compliance.
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The aim of this study is to apply engineering modeling tools to examine hemodynamics such as blood flow patterns or shear stress distributions, in order to determine the link between hemodynamics and cerebral aneurysms. Image-Based Simulation is used to analyze the realistic middle cerebral artery constructed from computed tomography raw data. As a result of simulation, high wall shear stress is appeared at the bifurcated region. And existence of the recirculation flow at the inlet of bifurcation(
$D_2$ ) is predict to affect at the development of the cerebral aneurysm. -
Characteristics of the high frequency and pulsatile flow investigated experimentally to understand the flow phenomena in the hydraulic system. In the study, I axis fatigue tester which are widely used for automobile filed are selected. 4 Pressure transducer, amplifier, A/D convertor are used to analyse and to obtain the pulsatle pressure waveform with high frequencies in hydraulic system. Matlab are used. to analyse the characteristics of frequency. Variation of pump input pressure and actuator acceleration frequency, pressure wave are measured with or without accumulators. For with accumulator, frequency amplitude of pressure are very lower than those of without accumulator due to absorbing function of accumulator. As the actuator acceleration frequency increased, effect of accumulator are very important to decrease the pulsatile pressure waveform with high frequencies.
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The valve is the key part which governs the efficiency, noise and reliability of the compressor, so the development of analytical model about valve performance is necessary. As the valve leed is opened and closed by pressure pulsation, the flow characteristic of the refrigerant passing the valve is very important. In the present study, a circular disk with inclination is assumed to be the valve reed of a reciprocating compressor and numerical analysis of three dimensional velocity fields are perfomed for the radial flow through the valve model. The effective flow and force area which are required to predict the efficiency of the valve are measured and compared with the numerical analysis in this research.
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The thrust vector control using a fluidic counterflow concept is achieved by applying a vacuum to a slot adjacent to a primary jet which is shrouded by a suction collar. The vacuum produces a secondary reverse flowing stream near the primary jet. The shear layers between the two counterflowing streams mix and entrain mass from the surrounding fluid. The presence of the collar inhibits mass entrainment and the flow near the collar accelerates causing a drop in pressure on the collar. For the vacuum asymmetrically applied to one side of the nozzle, the jet will vector toward the low-pressure region. The present study is performed to investigate the effectiveness of thrust vector control using the fluidic counterflow concept. A computational work is carried out using the two-dimensional, compressible Navier-Stokes equations, with several kinds of turbulence models. The computational results are compared with the previous experimental ones. It is found that the present fluidic counterflow concept is a viable method to vector the thrust of a propulsion system.
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Static mixers have found a large range of applications, including blending, reaction, dispersion, heat transfer and mass transfer. All static mixers have in common a straight pipe or transfer tube into which individual elements are inserted to cut, fold, twist and re-combine the mixing fluid. The operations virtually ensure uniformity in composition, concentration, viscosity and temperature. The objective of this study is to perform the experimental investigations of mixing characteristics for three mixing element types. The resulting mixing patterns were recorded with a digital camera. OPTIMAS was used to analysis the visualized images. The results clearly indicated that the mixing characteristics was highly influenced by the mixer types or mixing mode.
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The flow analysis is needed to verify the physical phenomena through interruption processes for improving the capacity and the reliability of gas circuit breakers. Moreover the small current interruption performance of GCBs could be predicted by coupling the flow characteristics with the electric field one. In this paper, the unsteady flow characteristics and the traveling trajectory are depicted with a commercial CFD code, PHOENICS, programmed for moving motion of objects. In order to validate computational results, the measured pressure data in cylinder and in front of arcing contact are compared with the test results of small current interruption.
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Matching inviscid and boundary layer methods are developed for hypersonic flow with thick boundray layer. The new equations match all the boundary layer properties with a variation in the inviscid solution near the edge, except for the normal velocity. Computational comparison are performed for incompressible and compressible flows over a flat plate. Results from the present method are compared with Navier-Stokes solutions. The present results are in good agreement with Navier-Stokes solutions. They show that the new technique can provide improved heating rates and skin friction predictions for preliminary design of vehicles where shear layers and entropy layer swallowing are important.
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Transport of a scalar quantity, such as chemical concentration or temperature, is important in many engineering applications and environmental flows. Here we report on results obtained from the large eddy simulations of flow and concentration fields inside the tank performed using a spectral multi-domain technique. The computations were driven by specifying the impeller-induced flow at the blade tip radius (Yoon et al.
$^{(1)}$ ). This study focused on the concentration development at different molecular diffusivities in a stirred tank operated under turbulent conditions. The main objective of the work presented here is to study the large-scale mixing structure at different molecular diffusivities in a stirred tank by using the large eddy simulation. The time sequence of concentration and flow fields shows the flow dependency of the concentration development. The presence of spatial inhomogenieties is detailed by observing the time variation of local concentration at different positions. -
Two nonlinear
${\kappa}-{\epsilon}$ models with the wall function method are applied to the fully developed turbulent flow in a square duct. Typical predicted quantities such as axial and secondary velocities, turbulent kinetic energy and Reynolds stresses are compared in details both qualitatively and quantitatively with each other. A nonlinear${\kappa}-{\epsilon}$ model with the wall function method capable of predicting accurately duct flows involving turbulence-driven secondary motion is presented in the present paper. The nonlinear${\kappa}-{\epsilon}$ model adopted in a commercial code is found to be unable to predict accurately duct flows with the prediction level of secondary flows one order less than that of the experiment. -
To research on change of blade row flow field with tip clearance caused by upstream periodic wake, an apparatus that generate periodic wake through traversing cylinders were installed. Then how movement of upstream wake affect cascade flow and tip leakage flow were measured. Cylinder was installed in front of 50% of chord length, and traversing velocity was calculated at approximately 11.7m/s regarding inlet velocity and chord length. To measure three-dimensional velocity of flow inside blade row, single slanted hot-wire was used. From the results, when the periodic wake is inserted, the flow inside of cascade is dominantly affected by vortex that is generated from cylinder. This periodic wake affects passage vortex and tip leakage vortex.
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This study is to develop the pretreatment for the excess and digested sludge by electro-coagulation and dewatering. Electrocoagulation is applied to excess and digested sludge before transferring to the piston type press for dewatering. Piston type filter press as a laboratory scale plant was used to estimate the dewaterability. MMD of excess sludge was increased from initial diameter of particles(34.16
${\mu}m$ ) to the 87%(64.01${\mu}m$ ) after electrocoagulation. AI electrode is more effective than Fe electrode for the dewaterability of excess sludge. Electrodewatering after electrocoagulation as pretreatment makes the water content of sludge cake$50{\sim}60$ wt%. -
Numerical study were performed to analyze for fire safety in railway tunnel with forced ventilation vents. For the condition of train fires with heat release rate of 30 MW, unsteady three dimensional analysis were carried out to investigate the effects of smoke movements, the heat transfer and
$CO_2$ concentrations and in double track tunnel with two vents. Among three operation modes of forced ventilations at two vents, the exhaust-exhaust mode of the vent represents the best performance for the evacuation of passengers to avoid the fire. -
Introducing the interfacial pressure jump terms based on the surface tension into the momentum equations of two-phase two-fluid model, the system of governing equations is turned mathematically into the hyperbolic system. The eigenvalues of the equation system become always real representing the void wave and the pressure wave propagation speeds as shown in the previous manuscript. To solve the interfacial pressure jump terms with void fraction gradients implicitly, the conventional semi-implicit method should be modified as an intermediate iteration method for void fraction at fractional time step. This advanced semi-implicit method (ASIM) then becomes stable without conventional additive terms. As a consequence, including the interfacial pressure jump terms with the advanced semi-implicit method, the numerical solutions of typical two-phase problems can be more stable and sound than those calculated exclusively by using any other terms like virtual mass, or artificial viscosity.
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This paper reports on the influence of blade surface roughness on turbine efficiency. The performance of a low speed one-stage axial turbine with roughened blade surfaces was evaluated. Sandpaper with equivalent sandgrain roughness (
$k_s$ ) was used to roughen the blades. Efficiency (${\eta}/{\eta}_0$ ) decreases by 4.5 % with sandgrain size of 400${\mu}m$ on the stator suction surface. -
An experiment is conducted for measuring the performance of an air tool, which is operated at 100,000 RPM at the unloaded state with the low torque. An experimental apparatus is developed as the power absorption type dynamometer. Inlet static pressure, flow rate, RPM and force are measured simultaneously. Torque, output power and specific output power are obtained. Those experimental results are compared with the experimental results obtained on a commercial dynamometer. However, no commercial dynamometers are available for measuring the torque above 30,000RPM. In order to use the commercial dynamometer, a reduction gear is applied to the shaft of dynamometer. Torque and power obtained on the commercial dynamometer show 50% lower than those obtained on a power absorption type dynamometer, because the inertia force is added to the air tool rotor for the braking system. Moreover, the starting RPM on the commercial dynamometer is less than 40,000RPM. From the compared results, they show that the power absorption type dynamometer should be applied for measuring the performance of an air tool operating at low torque and high RPM.
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Design for a quite operation of fluid power system requires the understanding of noise and vibration characteristics of the system. This paper presents a dynamic response for design of hydraulic circuit. Experimental investigations on the attenuation characteristics of pressure ripple in automotive power steering hydraulic pipe with dynamic response of hydraulic pipe line is examined. Also, a mathematical model of hydraulic pipe is proposed to support design of the hydraulic circuit and analyze the attenuation characteristics of pressure ripples in a hydraulic pipe line. And analyze the impedance characteristics to determine the postion to construct accumulator for attenuation the pressure pulsation. The experimental results show that the pulsation attenuation characteristics of hydraulic hoses is remarkably affected by the flexible metal tube inserted coaxially inside a hydraulic hose with a finite length as well as viscoelastic properties of hose wall. It is also shown that the predicted results by the model proposed here agree well with the measured results over a wied range of frequency;
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High-pressurized jet is widely using in industrial works. however, few papers studied on the performances or characteristics on that kind of nozzles. And in this study, some flow characteristics with the variation of nozzle aspect ratios such as mean velocity distributions, momentum variations along the center line have been experimentally investigated. As the results, some semi-empirical correlations of profiles of pressure and mean velocity distributions, momentum conservations with the nozzle aspect ratios are formulated. It is expected that these empirical formula can be applied for the random estimations of nozzle performances.
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The purpose of this research is to develop the model of turbulence modulation due to the presence of particles in various types of particle-laden flows. Available experimental data were surveyed and the dependence of turbulence modulation of carrier-phase on particle size, concentration and particle Reynolds number were examined. This study takes into account the effect of wake produced by particle, the drag between phases and the velocity gradient in the wake to estimate the production of turbulence. The model of turbulence modulation using the mixing length theory under the assumption of equilibrium flow is proposed. Numerical results show that the model is successful in predicting the characteristics of the particle-laden flow in various conditions both qualitatively and quantitatively.
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The distributions of blood pressure, blood flow, and blow volume in the left common artery (LCCA) were determined using the lumping parameter method. In order to develop a mathematical model for microcirculation in LCCA, the present study adopted preexisted set of measured morphological data on anatomy, mechanical properties of the coronary vessels, viscosity of blood, the basic laws of physics, and the appropriate boundary condition. Pressures and volumes of blood and flow resistance were expressed in terms of electrical voltages, current, and resistances, respectively, in the electrical analog model. The results of two mathematical models, symmetrical and asymmetrical models, were compared with other investigator's data. The present results were in good agreement with previous studies. It was found that the mean pressure profiles were similar in both models.
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The present study investigated the effect of the transversal vibration on the flow characteristics for non-Newtonian fluids. The effect was tested by experiment and numerical analysis. For Newtonian fluids, both of experiment and numerical analysis results showed that mechanical vibration did not affect the flow rate. For non-Newtonian fluids, however, there was significant disagreement between experiment and numerical results. The numerical results showed a negligibly small effect of vibration on the flow rate whereas experimental results showed a significant flow rate increase associated with transversal vibration. The results implied that the increased flow rate was caused not only by imposed shear rates at the wall but also by the changes of rheological characteristics due to the transversal vibration.
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3D-PTV measurement was conducted on the wake of a goldfish in order to understand its swimming motions. The measurement system consisted of three CCD cameras, an image grabber, an Ar-Ion laser and a host computer. The flow properties of the wake of the goldfish were measured under three different velocities of the currents. Unsteady flow structures around the goldfish were quantitatively clarified using the time-consecutive instantaneous three-dimensional vectors obtained by the constructed 3D-PTV system.
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Aeolian tone generation from a two dimensional circular cylinder is numerically investigated via direct numerical simulation and hydrodynamic-acoustic splitting method. All governing equation are spatially discretized with the sixth-order compact scheme and fourth-order Runge-Kutta method to avoid excessive numerical dissipations and dispersions of acoustic quantities. Comparisons of two results show that the previous splitting method can not accurately predict the aeroacoustic noise of wall bounded shear flow. In this study, a perturbation viscous term and a new energy equation have been developed. This modified splitting method accurately predicts aeroacoustic noise from wall-bounded shear flow. The present results agree very well with the direct numerical simulation solution.
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This experimental study describes the propagation characteristics and suppression of the impulse noise emitted from the exit of a perforated pipe attached to the open end of a simple shock tube. The experiment is performed through the systematic change of the shock wave Mach number and the geometrical parameters such as the porosity, hole diameter and length of the perforated pipe. The experimental results for the near and far sound field are presented and explained in comparison with those for a straight pipe. The results obtained show that for the near sound field the impulse noise strongly propagates toward to the pipe axis, but for the far sound field the impulse noise uniformly propagates toward to the all directions, indicating that the directivity pattern is almost same regardless of the pipe type. Moreover, the noise reduction performance of perforated pipe depends upon the condition of sound field. For the near sound field the perforated pipe has a little performance to suppress the impulse noise, but for the far sound field the perforated pipe has little performance to suppress the impulse noise.
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Pressure variation is one of the major sources on noise emission in the oil hydraulic piston pumps. Therefore, it is necessary to clarify about pressure variation characteristics of the oil hydraulic piston pumps to reduce noise. Pressure variations in a cylinder at trapping region were measured during pump working period with discharge pressures, rotational speeds. The effect of pre-compression of the discharge port with three types valve plates also investigated. It was found that the pressure variation characteristics of oil hydraulic piston pumps deeply related with pre-compression design of the discharge port. Also, it was found that the pressure overshoot at trapping region can reduce by use of pre-compression at the end of the discharge port in valve plate
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A cross-flow fan is widely used on many industrial fields: mining industry, automobile and home appliances, etc. The design point of the cross-flow fan is generally based on the region within low static pressure and high flow rate. It relatively makes high dynamic pressure at low speed because a working fluid passes through an impeller blade twice. However, it has low static pressure efficiency between 30% and 40% because of relative high impact loss. Recently, in the air-conditioning systems, the operating behaviors at the off-design points are highly regarded to broaden the application area for various air-cooling loads. Especially, at the lower flow rate, there exists a rapid pressure head reduction, a noise increase and an irregular flow field against a rearguider as a scroll of centrifugal fan. Numerical analyses are carried out for investigating the flow characteristics in a cross-flow fan including the impeller, the rearguider and the stabilizer. Especially, various types of rearguiders are estimated by numerical and experimental methods to insure the stable operation in the region of lower flow rate. Numerical domains are discretized by hexahedral cells. Three-dimensional, unsteady governing equations are solved using FVM, PISO algorithm, sliding grid system and standard
${\kappa}-{\varepsilon}$ turbulence model. ASHRAE standard fan tester is also used to estimate the performance of the modeled crossflow fan. -
This study was performed to analyze the velocity and temperature distributions of the land aquaculture tank for fish breeding. In this study, we analyzed the velocity and temperature distributions in aquarium tank, and the finite volume method and standard
${\kappa}-{\epsilon}$ turbulence model with the SIMPLE computational algorithm are used to study the water flow in the aquarium. The main calculation parameters of the aquarium tank are the inlet flow rate with from 0.5 to 2.0L/M. -
The flow around a circular cylinder was controlled by attaching O-rings to reduce drag force acting on the cylinder. Four experimental models were tested in this study; one smooth cylinder of diameter D (D=60mm) and three cylinders fitted with O-rings of diameters d=0.0167D, 0.05D and 0.067D with pitches of PPD=1D, 0.5D and 0.25D. The drag force, mean velocity and turbulent intensity profiles in the near wake behind the cylinders were measured for Reynolds numbers based on the cylinder diameter in the range of
$Re_D=7.8{\times}10^3{\sim}1.2{\times}10^5$ . At$Re_D=1.2{\times}10^5$ , the cylinder fitted with O-rings of d=0.0167D in a pitch interval of 0.25D shows the maximum drag reduction of about 5.4%, compared with the smooth cylinder. The drag reduction effect of O-rings of d=0.067D is not so high. For O-ring circulars, as the Reynolds number increases, the peak location of turbulence intensity shifts downstream and the peak magnitude is decreased. Flow field around the cylinders was visualized using a smoke-wire technique to see the flow structure qualitatively. The size of vortices and vortex formation region formed behind the O-ring cylinders are smaller, compared with the smooth cylinder. -
This Experimental study concerns the characteristics of vortex flow in a concentric annulus with a diameter ration of 0.52, whose outer cylinder is stationary and inner one is rotating. Pressure losses and skin-friction coefficients have been measured for fully developed flow of bentonite-water solution(5%) when the inner cylinder rotates at the speed
$0{\sim}400rpm$ . The results of present study reveal the relation of the bulk flow Reynolds number Re and Rossby number$R_o$ With respect to the skin friction coefficients. The effect of rotation on the skin friction coefficient is significantly dependent on the flow regime. In all flow regime, the skin friction coefficient is increased by the inner cylinder rotation. The critical (bulk flow) Reynolds number$Re_c$ decreases as the rotational speed increases. Thus, the rotation of the inner cylinder promotes the onset of transition due to the excitation of Taylor vortices. -
Experimental investigations are performed for the rarefied gas flows in a disk-type drag pump (DTDP). The pump considered in this paper consists of grooved spiral channel on rotors and planar stators. The flow-metre method is adopted to calculate the pumping speed. Compression ratio and pumping speeds for the nitrogen gas are measured under the inlet pressure range of
$0.001{\sim}4$ Torr. The maximum of compression ratio was about 3300 for three-stage DTDP, 1000 for two-stage and 100 for single-stage DTDP at zero throughput. The number of stage influences the pumping speed of DPDT -
The characteristics of upward bubble flow were experimentally investigated in a liquid bath. In the present study, a thermal-infrared camera and high speed CCO camera were used to measure their temperature and local rising velocity, respectively. Heat transfer from bubble surface to water is largely completed within z=10mm from the nozzle, and then the temperature of bubble surface reaches that of water rapidly. The rising velocity of bubble was calculated for two different experimental conditions: 1) bubble flow without kinetic energy 2) with kinetic energy. Bubble flow without kinetic energy starts to undergo the effect of inertia force 10cm away from the nozzle. Whereas, kinetic energy is dominant before 30 cm away from the nozzle in bubble flow, but after this point, kinetic energy and inertial force are applied on bubble flow at the same time.
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The vortex flow characteristics of a yawed LEX-delta wing at a high-angle of attack are studied using a computational analysis. The objective of the present study is to investigate and visualize the effects of the yaw angle, the development and interaction of vortices, the relationship between the suction pressure distributions and the vortex flow characteristics. Computations are applied to the three dimensional, compressible, Navier-Stokes Equations. In computations, the yaw angle is varied between 0 and 20 degree at a high-angle of attack. Computational predictions are compared with the previous experimental results.
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Many flight bodies are essentially imposed in gradually accelerating and decelerating free streams during taking-off and landing processes. However, the wing aerodynamics occurring in such a stream have not yet been investigated in detail. The objective of the present study is to make clear the aerodynamic characteristics of an aerofoil placed in the accelerating and decelerating free stream conditions. A computational analysis is carried out to solve the unsteady, compressible, Navier-Stokes equations which are discretized using a fully implicit finite volume method. Computational results are employed to reveal the major characteristics of the aerodynamics over the gradually accelerating aerofoil wings.
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Supersonic free jets discharging from an orifice or a nozzle have long been research subject with a number of engineering applications and have mainly been investigated using dry air or other gas without any condensation effects. The major characteristics of those supersonic jets are now well known in terms of jet pressure ratio and ratio of specific heats of gas. Recently, the supersonic jets of superheated steam or moist air are being used in many industrial applications, in which case is expected that the condensation effects might alter the fundamental structure of the dry air jet. The present study aims to investigate the supersonic moist air jet and to clarify the condensation effects on the jet structure. An experiment is carried out using an indraft wind tunnel facility. The relative humidity of moist air is controlled at the nozzle supply, and the jet pressure ratio is varied to obtain the moderately under expanded flows at the exit of the nozzle. It is found that the relative humidity of moist air can change the diameter and location of Mach Disk.
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A computational study is performed to better understand the choke phenomenon of unsteady gas flow through a critical nozzle. The axisymmetric, unsteady, compressible, Navier-Stokes equations are solved using a finite volume method. In order to simulate the effects of back pressure fluctuations on the critical nozzle flow, a forced sinusoidal pressure wave is assumed downstream the exit of the critical nozzle. It's frequency is 20kHz and amplitude is varied below 15% of time-mean back pressure. The results obtained show that for low Reynolds numbers, the unsteady effects of the pressure fluctuations can propagate upstream of the throat of critical nozzle, and thereby giving rise to applicable fluctuations of mass flow through the critical nozzle. The effect of the amplitude of the excited pressure fluctuations on the choke phenomenon is discussed in details.
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In general, flow entrainment of surrounding gas into a supersonic jet is caused by the pressure drop inside the jet and the shear actions between the jet and the surrounding gas. In the recent industrial applications, like supersonic ejector system or scramjet engine, the rapid mixing of two different gases is important in that it determines the whole performance of the flow system. However, the mixing performance of the conventional circular jet is very low because the shear actions are not enough. The supersonic jet discharging from a petal nozzle is known to enhance mixing effects with the surrounding gas because it produces strong longitudinal vortices due to the velocity differences from both the major and minor axes of petal nozzle. This study aims to enhance the mixing performance of the jet with surrounding gas by using the lobed petal nozzle. The jet flows from the petal nozzle are compared with those from the conventional circular nozzle. The petal nozzles employed are 4, 6, and 8 lobed shapes with a design Mach number of 1.7 each, and the circular nozzle has the same design Mach number. The pitot impact pressures are measured in detail to specify the jet flows. For flow visualization, the schlieren optical method is used. The experimental results reveal that the petal nozzle reduces the supersonic length of the supersonic jet, and leads to the improved mixing performance compared with the conventional circular jet.
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In steel-making processes of iron and steel industry, the purity and quality of steel can be dependent on the amount of CO contained in the molten metal. Recently, the supersonic oxygen jet is being applied to the molten metal in the electric furnace and thus reduces the CO amount through the chemical reactions between the oxygen jet and molten metal, leading to a better quality of steel. In this application, the supersonic oxygen jet is limited in the distance over which the supersonic velocity is maintained. In order to get longer supersonic jet propagation into the molten metal, a supersonic coherent jet is suggested as one of the alternatives which are applicable to the electric furnace system. It has a flame around the conventional supersonic jet and thus the entrainment effect of the surrounding gas into the supersonic jet is reduced, leading to a longer propagation of the supersonic jet. The objective of the present study is to investigate the supersonic coherent jet flow. A computational study is carried out to solve the compressible, axisymmetric Navier-Stokes equations. The computational results of the supersonic coherent jet are compared with the conventional supersonic jet.
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Ejector system is one of fluid machinery which can entrain the fluid in low pressure part and transport it to the higher pressure part. The ejector system has been widely used for the purpose of obtaining high-vacuum state, fluid transport, thrust augmentation, etc. It can transport a large capacity of fluid with relatively small device of no any moving parts, and thus seldom causes mechanical troubles. However, the conventional ejector system has been pointed out that its overall efficiency is quite low compared with other fluid machinery since it is derived by only the pure shear stresses. In the present study, 4, 6, and 8 lobed petal nozzles with a design Mach number of 1.7 are adopted as a primary nozzle to improve the ejector performance, and are compared with a conventional circular nozzle. The static pressures along the diffuser wall are measured to qualify the flow field inside the supersonic petal ejector system.
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The distinguishing features of flows at high angles of attacks are caused by the generation of free shear layers at sharp leading edges, by separation of the viscous layers from the surfaces of wings and bodies and by the flow in the wakes of the wings and bodies. In this study, systematic approach by PIV experimental method within a circulating water channel was adopted to study the fundamental characteristics of induced vortex generation, development and its breakdown appearing on a delta wing model with or without LEX in terms of four angles of attack(
$15^{\circ}$ ,$20^{\circ}$ ,$25^{\circ}$ ,$30^{\circ}$ ) and six measuring sections(30%, 40%, 50%, 60%, 70%, 80%) of chord length. Distributions of time-averaged velocity vectors and vorticities over the delta wing model were compared along the chord length direction. Highly swept leading edge extension(LEX) applied to delta wings has greatly improved the subsonic maneuverability of contemporary fighters. High-speed CCD camera which made it possible to acquire serial images is able to get the detailed information about the flow characteristics occurred on the delta wing. Especially quantitative comparison of the maximum vorticity featuring the induced pressure distribution were also conducted to clarity the significance of the LEX existence. -
In this paper, the response surface method using three-dimensional Navier-Stokes analysis to optimize the shape of a forward-curved blades centrifugal fan, is described. For numerical analysis, Reynolds-averaged Navier-Stokes equations with standard k-e turbulence model are transformed into non-orthogonal curvilinear coordinate system, and are discretized with finite volume approximations. Due to the large number of blades in forward-curved blades centrifugal fan, the flow inside of the fan is regarded as steady flow by introducing the impeller force models for economic calculations. Linear Upwind Differencing Scheme(LUDS) is used to approximate the convection terms in the governing equations. SIMPLEC algorithm is used as a velocity-pressure correction procedure. Design variables, location of cur off, radius of cut off, expansion angle of scroll and width of impeller were selected to optimize the shapes of scroll and blades. Data points for response evaluations were selected by D-optimal design, and linear programming method was used for the optimization on the response surface. As a main result of the optimization, the efficiency was successfully improved. It was found that the optimization process provides reliable design of this kind of fans with reasonable computing time
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It is well-known that high anisotropic characteristic of turbulent flow field is dominant inside tip leakage vortex. This anisotropic nature of turbulence invalidates the use of the conventional isotropic eddy viscosity turbulence model based on the Boussinesq assumption. In this study, to check whether an anisotropic turbulence model is superior to the isotropic ones or not, the results obtained from steady-state Reynolds averaged Navier-Stokes simulations based on the RNG
${\kappa}-{\varepsilon}$ and the Reynolds stress model in two test cases, such as a linear compressor cascade and a forward-swept axial-flow fan, are compared with experimental data. Through the comparative study of turbulence models, it is clearly shown that the Reynolds stress model, which can express the production term and body-force term induced by system rotation without any modeling, should be used to predict the complex tip leakage flow, including the locus of tip leakage vortex center, quantitatively. -
Pressure balancing valve is one of important control devices, which is fully automatic and no manual controls, regulating or adjustments are needed. It is typically used to maintain constant temperature of working fluid in power and chemical plants and domestic water supply systems. Pressure balancing valve is composed of body, cylinder and balancing piston. Therefore, the balancing piston shapes are important design parameters for a pressure balancing valve. In this study, numerical and experimental analyses are carried out with two different balancing piston shapes. Especially, the distribution of static pressure is investigated to calculate the flow coefficient(
$C_v$ ). The governing equations are derived from making using of three-dimensional Navier-Stokes equations with standard${\kappa}-{\varepsilon}$ turbulence model and SIMPLE algorithm. Using commercial code, PHOEIC, the pressure and flow fields in pressure balancing valve are depicted. -
For many years, T/G Supplier has constructed a number of thermal power plants and researched to improve the performance and the reliability of steam turbine, which are achieved by advances in design and materials technology. In recent, interest is renewed in advanced steam condition as means of improving economy of thermal power plant and reducing environmental pollution. Improvements in the maximum power have been driven by the development of advanced rotor and bucket material and longer last stage bucket. Improvements in efficiency have been brought through advances in mechanical efficiency and thermodynamic efficiency. This paper describes a number of new steam path design features introduced to the steam turbine product. And also this paper describes new design technologies' development, new technologies' trend and technologies' development for ultra-super critical steam turbine.
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Numerical simulations of freely propagating flames burning
$H_2/HCl/Air$ mixtures are performed at atmospheric pressure in order to understand the effect of HCl on the NOx reduction. A chemical kinetic mechanism is developed, which involves 26 gas-phase species and 99 reactions. Under several equivalence ratios the flame speeds are calculated and compared with those obtained from the experiments, the results of which is in good agreement. As HCl is added into$H_2/Air$ flame as additive, its chemical effect causes the reduction of radicals (H, OH, and O), and then the decrease of the net rate of NO production. It is found that the chemical effect of additive has much more influence on the reduction of EINO than its physical effect. -
This study is to investigate the effects of water induction through the air intake system on the characteristics of combustion and exhaust emissions in diesel engine. The effects of water induction through the air intake port were considered in IDI diesel engine in this study. The formation of NOx was significantly suppressed by decreasing the gas peak temperature during the initial combustion process because the water play a role as a heat sink during evaporating in the combustion chamber, but the smoke was slightly increased with increased water amount. Also, NOx significantly decreased with increase in water amount. A simultaneous reduction in smoke and NOx emissions can be obtained when water is injected into the combustion chamber by retarding the fuel injection timing more than without water injection.
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The purpose of this 3-D numerical simulation is evaluate the application of a commercial CFD code to predict 3-D flow and power characteristics of wind turbines. The experimental approach, which has been main method of investigation, appears to be its limits, the cost increasing with the size of the wind turbines, hence mostly limited to observing the phenomena on rotor blades. Therefore, the use of Computational Fluid Dynamics (CFD) techniques and Navier-Stokes solvers are considered a very serious contender. The flow solver CFX-TASCflow is employed in all computations in this paper. The 3-D flow separation and the wake distribution of 2 and 3 bladed Horizontal Axis Wind Turbines (HAWTs) are compared to Heuristic model and smoke-visualized experimental result by NREL(National Renewable Energy Laboratory). Simulated 3-D flow separation structure on the rotor blade is very similar to Heuristic model and the wake structure of the wind turbine is good consistent with smoke-visualized result. The calculated power of the 3 bladed rotor by CFD is compared with BEM results by TV-Delft. The CFD results of which is somewhat consist with BEM results, under an error less than 10%.
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In order to make a match of the insufficient direct solar radiation, in this study, the target output is lowered to 9 kW smaller than 25 kW in former studies. It is also necessary to match the collector/receiver with engine/generator systems to accomplish the power level of a system. The simulation analyses of a dish solar power system with stirling engine are totally carried out to predict the system performance with the designed values. In addition, an influence of direct solar radiation on system performance and operation control is discussed in simulation. It is found that the diameter of concentrator could be made small to 8 m regardless of slope errors with 2.5 and 5.0 mrad radiation, and the operation range of mean pressure control. is wide even if the direct solar radiation is a quit low.
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The 1st stage bucket of the 170MW simple cycle gas turbine is one of the components that is normally run in exposed state at the highest thermally stressful environment while the turbine is operating. After certain period operation, various type of damages are easily found and the damages are identified as due to the turbine operating mode of which the demand of the electricity power is very peaking and cyclic. Since this trend is more evident at some part of power plants in Korea and it has caused higher scrap rate of the bucket at the first repair interval than other country. Therefore, demand for the higher capability and alternative technologies which allow salvaging more buckets and preventing from severe damages is always high. In this study, a review and estimation of the repair technologies for the past 5 years to present have been conducted and show results.
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The present study investigates heat/mass transfer characteristics in a rotating two-pass duct for smooth and ribbed surfaces. The duct has an aspect ratio of 0.5 and a hydraulic diameter of 26.67 mm. 70-angled rib turbulators are attached on the leading and trailing sides of the duct in parallel and cross arrangements. The pitch-to-rib height ratio is 7.5 and the rib height-to-hydraulic diameter ratio is 0.075. The Reynolds number based on the hydraulic diameter is constant at 10,000 and the rotation number ranges from 0.0 to 0.2 Detailed local heat/mass transfer coefficients are measured using a naphthalene sublimation technique. The results show that the secondary flows generated by the
$180^{\circ}-turn$ , rib turbulators, and duct rotation affect the wall heat/mass transfer distribution significantly, As the duct rotates, the rotaion-induced Coriolis force deflects the main flow and results in differences on the heat/mass transfer distribution between the leading and trailing surfaces. Its effects become more dominant as the rotaion number increases. Discussions are presented describing how the rib configuration and the rotaion speed affect the flow patterns and local heat/mass transfer in the duct. -
Two perforated plates are placed in parallel and staggered arrangements with a gap distance of 2 times of the hole diameter, and initial crossflow passes between the plates. Both the injection and effusion hole diameters are 10 mm, and the Reynolds number based on the hole diameter and hole-to-hole pitch are fixed to 10,000 and 6 times of the hole diameter, respectively. To investigate the effect of crossflow, the flow rate of crossflow is changed from 0.2 to 2 times of that of the impinging jet. A naphthalene sublimation method is used to determine the local heat/mass transfer coefficients on the upward facing surface of the effusion plate. With the initial crossflow, the heat/mass transfer rates on the effusion (target) plate decrease as the velocity of crossflow increases, since the crossflow induces the locally low transfer regions formed at the mid-way between the effusion holes. However, the impingement/effusion cooling with crossflow presents higher heat/mass transfer rates than the array jet impingement cooling with the same initial crossflow.
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For a reasonable analysis of grade efficiency of cyclone separator, in-line measurements of particle size and particle concentration are needed. The purpose of this study is to define the correlation of measurement data and to measure grade efficiency and pressure drop. The authors adapted that the grade efficiency could be calculated directly from the counted particle numbers. The problem of collection efficiency calculation was different from counting rate of aerosol counters under the same conditions. It is important factor to use the rate of the particle counters to obtain reliable results. Therefore, the authors should use and calculate compensation factor considering sensitivity of aerosol counters, gas velocity and concentration affect higher 30% than originally measured grade efficiency. As the pressure drop and grade efficiency increase, as flow rate increase and then also pressure drop and grade efficiency increase.
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It is well known that organized vortex rotations swirl and tumble greatly affect the mixing, the combustion and heat transfer processes in engine cylinder. We have developed 3 dimensional numerical simulation codes whose predictions make good agreement with the experimental data. Large eddy simulation based on Smagorinsky subgrid scale model was adopted to describe the turbulence of in-cylinder flows. The tumble motions generated by different inclination angles between valve-port and cylinder head have been calculated. The results show that the angles between direction of induced flow and cylinder walls which the flow collides with play a great role in the formation and generation of tumble motions. Therefore, it is inferred that seat angle and inclination angle are important factors of engine design. In addition, the numerical results of different engine speed -1000 rpm and 3000 rpm are very similar in the flow structure.
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A new stratified charge combustion system has been introduced and developed for GDI engines. Before this new GDI system, the stratified mixture was formed by a high pressure swirl injector. But, the special feature of new system is employed of a thin fan-shaped fuel spray formed by a slit type nozzle. Also, this system has been adopted a shell-shaped piston cavity. We made high pressure gasoline injection system and investigated the fan-shaped spray characteristics such as spray tip penetration, spray angle, SMD and velocities of droplets using PDPA(Phase Doppler Particle Analyzer) system and spray visualization system to obtain the concept of the new design and the fundamental data for the next generation GDI system. The experiment was performed at the injection pressures of 5 and 9MPa under the atmospheric condition.
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Particulate matters(PM) have bad effect on the health. We carried out measurements of diesel PM under
$10{\mu}m$ diameter from a HSDI diesel engine with a diesel oxidation catalyst(DOC) by using the ELPI. This paper compares the two results of the smoke level and the PM level of masses and numbers. We also investigated the effect of the DOC. Under high speed and load, HSDI diesel engine exhausts much masses of particulate matters over 100nm diameter, and a number of PM from 7 to 100nm diameters at the same condition. DOC could reduce the total mass of the PM. However, the DOC could increase the number of ultra fine PM. Before light-off of the soot, the DOC absorb the PM and the DOC oxidize the PM after light-off temperature. The fine PM could be made during the oxidation. Therefore, the advanced DOC is needed to reduce the number of the fine PM.